Iintsimbi zentsimbi ezingwevu zihlala ziveliswa yinkqubo yokuphosa isanti, nangona kunjalo, kwezinye izinto ezifuna ukuchaneka okuchanekileyo kunye nesakhiwo esintsonkothileyo,inkqubo yokuphosa utyalo-malikwakhona lukhetho olulungileyo.
Xa siphosa intsimbi engwevu, silandela ngokungqongqo ukubunjwa kweekhemikhali kunye neempawu zoomatshini ngokweestardards okanye iimfuno ezivela kubathengi. Ngaphandle koko, sinamandla kunye nezixhobo zokuvavanya ukuba ngaba kukho iziphene zokuphosa ngaphakathi kwesanti yentsimbi engwevu.
Nangona iintsimbi eziphothiweyo zinokuba nepesenti yekhabhoni phakathi kwe-2 ukuya kwi-6.67, umda osebenzayo uqhelekile phakathi kwe-2 kunye ne-4%. Ezi zibalulekile ikakhulu ngenxa yeempawu zabo ezibalaseleyo zokusa. I-iron engwevu inexabiso eliphantsi kune-iron ductile, kodwa inamandla asezantsi kakhulu okuqina kunye ne-ductility kune-ductile iron. Intsimbi engwevu ayinakuthatha indawo yentsimbi yekhabhoni, ngelixa intsimbi yentsimbi inokuthi ithathe indawo yentsimbi yekhabhoni kwimeko ethile ngenxa yokuqina okuphezulu, amandla esivuno kunye nokwandiswa kwesinyithi.
Utyalo-mali (i-wax elahlekileyo) yokuphosa yindlela echanekileyo yokuphosa izinto ezintsonkothileyo ezikufutshane ne-net-shape iinkcukacha usebenzisa ukuphindwaphindwa kweepateni zewax. Ukuphosa utyalo-mali okanye i-wax elahlekileyo yinkqubo yokuphosa isinyithi esebenzisa ipateni ye-wax ejikelezwe yiqokobhe le-ceramic ukwenza i-ceramic mold. Xa iqokobhe loma, iwax iyanyibilika, kushiyeke ukungunda kuphela. Emva koko icandelo lokuphosa lenziwa ngokuthulula isinyithi esityhidiweyo kwi-mold ceramic.
Inkqubo yokuphosa i-Silica sol yeyona nto ingundoqo yotyalo-mali lwenkqubo yotyalo-mali lwe-RMC. Besiphuhlisa itekhnoloji entsha yezinto ezincamathelayo ukuze sifezekise ukonga ngakumbi kunye nemathiriyeli encamathelayo esebenzayo ukwakha iqokobhe le-slurry. Yindlela eyothusayo into yokuba inkqubo ye-Silica sol casting ithathe indawo yenkqubo yeglasi yamanzi erhabaxa engaphantsi, ngakumbi yokuphosa intsimbi engatyiwayo kunye nentsimbi yealloyi. Ngaphandle kwemathiriyeli yokubumba ehlaziyiweyo, inkqubo ye-silica sol casting nayo iye yahlaziywa yazinza kakhulu kwaye yanda ubushushu obuncinci.
Into ngokwe-DIN EN 1561 | Umlinganiselo | Iyunithi | EN-GJL-150 | EN-GJL-200 | EN-GJL-250 | EN-GJL-300 | EN-GJL-350 |
EN-JL 1020 | EN-JL 1030 | EN-JL 1040 | EN-JL 1050 | EN-JL 1060 | |||
Tensile strength | Rm | IMPA | 150-250 | 200-300 | 250-350 | 300-400 | 350-450 |
0.1% Amandla eSivuno | Rp0,1 | IMPA | 98-165 | 130-195 | 165-228 | 195-260 | 228-285 |
Amandla okwandisa | A | % | 0,3 – 0,8 | 0,3 – 0,8 | 0,3 – 0,8 | 0,3 – 0,8 | 0,3 – 0,8 |
Amandla acinezelayo | σdB | MPa | 600 | 720 | 840 | 960 | 1080 |
0,1% Amandla oxinzelelo | σd0,1 | MPa | 195 | 260 | 325 | 390 | 455 |
Amandla e-Flexural | σbB | MPa | 250 | 290 | 340 | 390 | 490 |
Schuifspanning | σaB | MPa | 170 | 230 | 290 | 345 | 400 |
Phungula ucinzelelo | TtB | MPa | 170 | 230 | 290 | 345 | 400 |
Iimodyuli zokunwebeka | E | GPA | 78 – 103 | 88 – 113 | 103 – 118 | 108 – 137 | 123 – 143 |
Inombolo yePoisson | v | - | 0,26 | 0,26 | 0,26 | 0,26 | 0,26 |
Ukuqina kweBrinell | HB | 160-190 | 180 – 220 | 190 – 230 | 200 - 240 | 210 – 250 | |
I-Ductility | σbW | MPa | 70 | 90 | 120 | 140 | 145 |
Uxinzelelo kunye nokutshintsha koxinzelelo | σzdW | MPa | 40 | 50 | 60 | 75 | 85 |
Ukuqhawula Amandla | Klc | N/mm3/2 | 320 | 400 | 480 | 560 | 650 |
Ukuxinana | g/cm3 | 7,10 | 7,15 | 7,20 | 7,25 | 7,30 |
