Utyalo-mali olulahliweyo
Ukutyala imali kutyalo-mali, okwaziwa ngokuba kukuphosa i-wax okanye ukulahla ngokuchanekileyo, yinkqubo esele iqhele ukwenziwa kumawaka eminyaka, inkqubo elahliweyo ye-wax yenye yeendlela ezindala zokwenza isinyithi.
Ngenxa yolwakhiwo oluntsonkothileyo kubukhulu nakwijiyometri, ukutyalwa kotyalo-mali kuveliswa kwimo yomnatha okanye kufutshane nemilo yomnatha, ukunciphisa isidingo seenkqubo ezizezinye ezinje nge-lathing, ukujika okanye enye inkqubo yoomatshini.
Ukufakwa kutyalo-mali yinkqubo yokuvelisa enokuthi ibekho emva kweminyaka engama-5 000 eyadlulayo. Ukusukela ngoko, xa iinyosi zenza ipateni, ukuya kwii-wax zetekhnoloji ephezulu yanamhlanje, izinto ezinqabileyo kunye neealloys ezikhethekileyo, ukulahleka kwamagwebu kuqinisekisa ukuba izinto ezikumgangatho ophezulu ziveliswa kunye nezibonelelo zokuchaneka, ukuphindeka, kunye nentembeko.
Ukufakwa kutyalo-mali kufunyenwe kwigama lalo kwinto yokuba ipateni ityalwe, okanye irhangqiwe, ngesixhobo esichasayo. Iipateni ze-wax zifuna ukhathalelo olugqithisileyo kuba zomelele ngokwaneleyo ukumelana nemikhosi ekuhlangatyezwane nayo ngexesha lokwenziwa komngundo.
Utyalo-mali olulahliweyo
Yintoni esinokuyiphumeza ngokulahla i-Wax yoTyalo-mali
I-cast cast ye-wax castings inokufikelela kwinqanaba lokunyamezelana kwi-CT4 ~ CT7 ngokwe-ISO 8062. Izixhobo zethu ezilungelelaniswe ngokupheleleyo kunye nolawulo lweenkqubo zokuzenzekelayo zivumela ukunyamezelana okungaguquguqukiyo nokuphindaphindwayo kufutshane nge-± 0.1 mm. Iindawo zokulahla i-wax ezinokulahleka zinokuveliswa kuluhlu olubanzi lobungakanani, zinokuba zincinci njenge-10 mm ubude x 10 mm ububanzi x 10 mm ukuphakama kwaye ubunzima bazo bungange-0.01 kg, okanye bube bukhulu njenge-1000 mm ubude kunye nobunzima kangange-100 kg.
I-RMC ngumzi mveliso okhokelayo ekumgangatho ophezulu wokutyala imali ekuzibopheleleni ekuhambiseni umgangatho ogqwesileyo, ixabiso eliphezulu kunye namava abathengi awodwa. I-RMC inamava, ubuchwephesha bobuchwephesha kunye neenkqubo zokuqinisekisa umgangatho wokuhambisa ngokuthembekileyo nangokuthembekileyo uluhlu olubanzi lokuphosa ngokuqhubekeka.
Ubungakanani obukhulu bokuPhosaImilinganiselo: 1000 mm × 800 mm × 500 mm
• Uluhlu loBunzima: 0.5 kg - 100 kg
• Amandla oNyaka: Iitoni ezingama-2 000
• Izinto zeBond zeShell Building: I-Silica Sol, iglasi yamanzi kunye nemixube yabo.
• Ukuphosa izinto: I-CT4 ~ CT7 okanye isicelo.
Ukwenza i-Shell Ngexesha lokuphosa uTyalo mali
Zeziphi iiMetali kunye neeAlloys Esinokuzigalela ngoTyalo mali
I-RMC iyakwazi ukudibana neendidi ezahlukeneyo zealloys ezichaziweyo ngokwe-ASTM, SAE, AISI, ACI, DIN, GOST, EN, ISO, kunye nemigangatho ye-GB. Sinama-alloys angama-100 ahlukeneyo ahlukileyo kunye angenawo ama-alloys apho senza khona izixhobo usebenzisa isakhiwo esiyinkimbinkimbi.
Intsimbi eNtsundu:I-HT150 ~ HT350; GJL-100, GJL-150, GJL-200, GJL-250, GJL-300, GJL-350; GG10 ~ GG40.
• I-Ductile Cast Iron (iNodular Iron):GGG40 ~ GGG80; GJS-400-18, GJS-40-15, GJS-450-10, GJS-500-7, GJS-600-3, GJS-700-2, GJS-800-2.
• Intsimbi yeCarbon: AISI 1020 ~ AISI 1060, C30, C40, C45.
IiAlloys zentsimbi: ZG20SiMn, ZG30SiMn, ZG30CrMo, ZG35CrMo, ZG35SiMn, ZG35CrMnSi, ZG40Mn, ZG40Cr, ZG42Cr, ZG42CrMo, njl.
• Yenziwe ngentsimbi eshayinayo: 304, 304L, 316, 316L, 1.4401, 1.4301, 1.4305, 1.4307, 1.4404, 1.4571 ... njl.
• I-Brass, iBronze kunye nezinye iiAlloys ezisekwe eCopper
• Intsimbi emelana nomhlwa, i-Steel enganyangekiyo yamanzi olwandle, i-Steel eneqondo lobushushu eliphezulu, i-High-tensile Steel, i-Duplex engenaNtsimbi engenanto
• Ezinye iiAlloys njengesicelo okanye ngokwe-ASTM, SAE, AISI, GOST, DIN, EN, ISO, kunye ne-GB.
Utyalo-mali lwe-Stainless
Amanyathelo okuLawulwa kweLax Wax
Investment eyahlulayo yinkqubo enezigaba ezininzi evelisa iindawo ezikufutshane zomnatha wokuphosa ngokuchanekileyo. Inkqubo iqala ngokufakwa i-wax kwi-die ukwenza iphethini yemveliso egqityiweyo. Iipateni emva koko zincanyathiselwe kwimigca yembaleki ye-wax ukwenza isihloko.
Ngexesha lenkqubo yokuphosa kutyalo-mali, umatshini okhethekileyo uthi nkxu isiqwenga ngokuphindaphindiweyo kwisilayidi sokuphuhlisa iqokobhe le-ceramic, emva koko i-wax isuswe kwindawo yokuhambisa umphunga. Nje ukuba i-wax isuswe, iqokobhe le ceramic liyagxothwa emva koko ligcwaliswe ngentsimbi etyhidiweyo ukwenza le ndawo. Olunye uncedo lokuphosa utyalomali kukuba i-wax inokusetyenziswa kwakhona.
Ukulahlwa kotyalo mali (Inkqubo elahliweyo ye-wax) ifuna isinyithi (ihlala i-aluminium), i-wax, i-ceramic slurry, isithando somlilo, isinyithi esinyibilikisiweyo, kunye nabanye oomatshini abafunekayo ngenaliti ye-wax, ukuqhushumba kwesanti, ukuwa okungcangcazelisayo, ukusika kunye nokusila. Inkqubo yokuphosa utyalomali ikakhulu ibandakanya la manyathelo alandelayo:
1- Metal Die Ukwenza
Ngokusekwe kwimizobo kunye neemfuno zento oyifunayo, isinyithi siyafa okanye ukungunda, ngesiqhelo kwialuminium, kuyilo kwaye kuveliswe. Le kwisisu iya kwenza ubungakanani obufanayo kunye nolwakhiwo yenxalenye oyifunayo cast.
2- Inaliti ye-Wax
Ikwabizwa ngokuba kukwenziwa kwepateni, Iipateni zokulahla i-wax ezenziweyo zenziwe ngenaliti ye-wax etyhidiweyo kwisinyithi esifa ngaphezulu.
3- I-Slurry Assembly
Iipateni ze-wax ke ziqhotyoshelwe kwinkqubo yokubamba, ehlala iseti yemijelo apho isinyithi esinyibilikileyo sihamba siye kumngxunya wokubumba. Emva koko, isakhiwo esinjengomthi senziwa, esifanelekileyo kwimveliso yobuninzi.
4- Isakhiwo seShell
Utyalo-mali olwenziwe ngeqokobhe elingaphandle lwakhiwe ngokuntywila kwibhafu yodongwe kwaye kwangoko yambathiswe ngesanti amatyeli aliqela.
5- Ukuxothwa
Umngxuma ongaphakathi wokuphosa ngokuchanekileyo utyalomali emva koko uyekisiwe, okushiya umngxunya weqokobhe elingaphandle lomngxunya. Imingxunya yindawo efanayo naleyo iphoswayo.
6- Uhlalutyo langaphambi kokuthulula
Uhlalutyo langaphambi kokugalela kuthetha ukuba isiseko kufuneka sitshekishe kwaye sihlalutye ukwenziwa kweekhemikhali zentsimbi etyhidiweyo ukubona ukuba ziyahlangabezana na neenombolo ezifunekayo okanye istardard. Ngamanye amaxesha, olu hlalutyo luya kwenziwa amatyeli aliqela.
7- Ukugalelwa kunye nokuqiniswa
Iqokobhe le ceramic elinomngxunya kufuneka lifudunyezwe ngaphambi kokugalela. Oku kuthintela ukothuka kunye neqokobhe le ceramic ekuqhekekeni kwakuba kugalelwe intsimbi engamanzi kubushushu obuphezulu.
8- Ukuseka okanye ukusika
Nje ukuba isinyithi sipholile kwaye siqiniswe, iinxalenye (ze) zentsimbi ziyasuswa kwinkqubo yokugaya isihloko somthi ngokushukuma, ukusika okanye ukubethela ukungcola kwesahlulo ngasinye.
9- Shot ukuqhumisa kunye noLungiso lweSekondari
Inxalenye eyahlulayo emva koko ilungelelaniswe ngokupheleleyo ngokusila okanye unyango olongezelelekileyo lobushushu. Umatshini wesibini okanye unyango lomphezulu nalo luyafuneka ngokuxhomekeke kwiimfuno zenxalenye.
10- Ukupakisha kunye nokuhanjiswa
Ke iindawo zokulahla i-wax ezilahlekileyo ziya kuvavanywa ngokupheleleyo ubungakanani, umphezulu, iipropathi zoomatshini kunye nolunye uvavanyo olufunekayo ngaphambi kokupakisha kunye nokuhanjiswa.
Iipateni zeWax
Ukuqwayita kweShell
Ukupholisa kunye nokuQinisa
Ukugaya nokucoca
Siyihlola njani iCastings Castings
• Uhlalutyo lwezinto ezibonakalayo kunye nezenziwa ngesandla
• Uhlalutyo lwe-Metallographic
• Uvavanyo lobulukhuni bukaBrinell, Rockwell kunye neVickers
• Uhlalutyo lwepropati yoomatshini
• Ukuvavanywa kwefuthe lobushushu eliphantsi nelisiqhelo
• Ukuhlolwa kococeko
• Uhlolo lwe-UT, MT kunye ne-RT
Zeziphi izibonelelo esithembele kuzo ukuze siFake utyalomali
Izixhobo zokugcina
Iipateni ze-Wax Inaliti
Iipateni ze-Wax Inaliti
Wax Inaliti Machine
Ukwenza i-Shell
Ukwenza i-Shell
Indawo yokuSoma yoShell
Iqokobhe loTyalo-mali
Ukuqwayita kweShell
UShell Ukulungele ukulahla
Ukupholisa kunye nokuQinisa
Inkqubo yoTyalo-mali
Ngawaphi amaShishini oTyalo-mali lwethu abaSebenzayo
Izahlulo ezenziwa kukuphosa utyalo-mali zisetyenziselwa ukwenza izinto ezahlukeneyo, kubandakanya umgangatho ophezulu, ukusebenza okuphezulu kwamalungu ezinto ezintsonkothileyo. Ukusetyenziswa kweendawo zokuphosa utyalo-mali kugubungela uluhlu olubanzi lwamashishini, kwinkampani yethu zisetyenziswa kwezi ndawo zilandelayo:
| • Oololiwe bakaLoliwe | • Izixhobo zokusebenza |
| • IiTraki zomsebenzi onzima | • Izixhobo zezoLimo |
| • Izithuthi | • Izixhobo zamanzi |
| • Izixhobo zokwakha | • Iinkqubo zeeNjini |
Izicelo zoTyalo mali
Utyalomali oluqhelekileyo esiLuvelisayo
Ukuphosa i-Stainless yentsimbi
Iinxalenye zoTyalo-mali
Utyalo-mali, u-Housing Pump Housing
Umzimba weValve ye-Stainless Cast
Stainless siwisa Impeller
Ukuphoswa kwesinyithi esiqhelekileyo
Lost Wax Ivoti Icandelo
Ukuphosa i-Stainless yentsimbi
Sinokwenza ngakumbi ngokuNikezela ngeNkxaso mali kuTyalo-mali kunye nezinye iiNkonzo:
Kwi-RMC, siyazingca ngokunika abathengi bethu inkonzo yoyilo lwe patter ukuya kugqitywe ukugqitywa kunye neenkqubo zesekondari. Iinkonzo zethu zibandakanya:
Uyilo lwePateni kunye neNdleko eziPhantsi zeNgcebiso.
-Uphuhliso loMzekelo.
- uPhando lweMveliso noPhuhliso.
-Ukuguquguquka kwemveliso.
Isiqinisekiso kunye noVavanyo.
Unyango lobushushu kunye noPhezulu lonyango olukhoyo.
-Ukuthumela ngaphandle amandla aMveliso
Utyalo-mali lweNtsimbi engenazintambo
Kutheni ukhetha i-RMC yokuvelisa ukuTyalwa koTyalo-mali
Kukho izizathu zokukhetha i-RMC njengomthombo wakho wokuphosa kutyalo-mali. Xa usenza isigqibo, unokukhathalela la manqaku alandelayo esisebenza kakuhle ngawo:
-Iqela lobunjineli elinamalungu alo ajolise kwicandelo lokuphosa isinyithi.
-Amava apheleleyo ngeegeometri ezintsonkothileyo
Uluhlu olubanzi lwezixhobo, kubandakanya ii-alloys ze-ayoni kunye ne-non-ferrous
-In-indlu CNC amandla machining
Isisombululo esimisiweyo sokugxothwa kotyalo-mali kunye nenkqubo yesibini
-Umgangatho ongaguquguqukiyo uqinisekisiwe kwaye uqhubeka uphuculo.
Umsebenzi weqela kubandakanya abenzi bezixhobo, iinjineli, umsunguli, oomatshini kunye neengcali zemveliso.
