Isanti Casting Foundry
Inkqubo yokugalela isanti isebenzisa isanti eluhlaza okanye isanti eyomileyo ukwenza imixokelelwane yokugalela isinyithi esinyibilikisiweyo. Uninzi lwee-castings ziveliswa yile nkqubo indala kodwa entsha. Ukuphoswa kwesanti yenye yezona ntlobo zidumileyo nezilula zokuphosa. Ukuchithwa kwesanti kuvumela iibhetshi ezincinci kunokubunjwa ngokusisigxina kwaye ngexabiso elifanelekileyo kakhulu.
Ngenxa yokulungela kwayo iijiyometri ezintsonkothileyo, inkqubo yokugalela isanti ithatha ithuba lesanti ebambeneyo, irefractory kunye nokuphinda isetyenziswe ukuvelisa iimold ezingabizi kakhulu ngophuhliso lwezixhobo ezikhawulezayo kunye notshintsho loyilo ngexabiso elikhuphisanayo. Kwezinye izinto ezifunwayo zobukhulu obukhulu kunye nobunzima, inkqubo yokuphosa isanti lukhetho lokuqala esifanele sicinge ngalo xa sikhetha iindlela ezifanelekileyo zokuvelisa.
Zininzi inkqubo yokugalela isanti esekwe kwizinto ezahlukeneyo zokungunda. NgeRMC Foundry, singaqhubeka nenkqubo yokugalela isantiukugalela isanti eluhlaza, ukugatywa kwesanti yeresin eqatywe ngaphambili kunye nokugalelwa kwesanti ye-furan. I-pre-coated resin casting esantini ibizwa ngokubaukubunjwa kweqokobheokanye ukuphosa iqokobhe. Inkqubo yokuphosa iqokobhe inomgangatho ongcono kakhulu wokusalwa okugqityiweyo.
Kwizibonelelo zethu zobuchwepheshe obuphezulu, sinikezela zombini umatshini ozenzekelayo kunye nokusebenza ngokubumba ngesandla kwiinkqubo zethu zokulahla isanti. I-RMC inokugalela ingwevu kunyei-ductile iron castingssisebenzisa inkqubo yethu yokungabhaki ukuya kuthi ga kwi-1 yetoni egqitywe ubunzimaiintsimbi ezingwevukunye nokujulwa kwentsimbi, ukuya kuthi ga kwi-0.5 yeetoniiintsimbi zentsimbikunye neecasts steel stainless.
I-RMC izinikele kumgangatho womsebenzi wethu, kwaye ukuzinikela kwethu ekugqweseni kuqinisekisa ulwaneliseko oluphezulu lwabathengi. Njengenkokeli yehlabathi ekuchanekeni okuphezulu, ukuntsonkotha okuphezulu, kunye nokuphosa okubalulekileyo kwimishini kunyeiindawo zentsimbi ezenziwe ngoomatshini, sizama ukuhlangabezana kunye nokugqithisa iimfuno zabathengi bethu.
Ukugalela isinyithi esinyibilikisiweyo
Isinyithi esityhidiweyo sokugalela iSand yokuBumba
Yintoni esinokuyifeza ngokuCasa isanti
| Inkcazo | Ukubumba ngesandla | Ukubunjwa ngoomatshini abazenzekelayo |
| Ubungakanani obukhulu bokuCasa | 1,500 mm × 1000 mm × 500 mm | 1,000 mm × 800 mm × 500 mm |
| Uluhlu lobunzima bokuphosa | 0.5 kg - 1,000 kg | 0.5 kg - 500 kg |
| Amandla oNyaka | Iitoni ezingama-5,000 - iitoni ezingama-6,000 | 8,000 iitoni - 10,000 iitoni |
| Ukuphosa Ukunyamezela | Ngesicelo okanye emgangathweni (ISO8062-2013 okanye GB/T 6414-1999) | |
| Izinto zokubumba | Isanti eluhlaza, Isanti egqunywe yiResin | |
| Ukuphosa isinyithi kunye ne-alloys | Intsimbi eNgwevu, iNtsimbi yentsimbi,Intsimbi yeCarbon, Intsimbi yentsimbi, iStainless, iiAlloys, iBrass...njl. | |
Sand Cores
Yintoni iMetal kunye neeAlloys esiziphosayo ngokuCasa isanti
- •Grey Cast Intsimbi: HT150, HT200, HT250, HT300, HT350; EN-GJL-100, EN-GJL-150, EN-GJL-200, EN-GJL-250, EN-GJL-300, EN-GJL-350; GG10, GG15, GG20, GG25, GG30,GG35, GG40;I-ASTM A48 iGrey Iron Grades Class 20, Class 25, Class 30, Class 35, Class 40, Class 45, Class 50, Class 55, Class 60.
- •Ductile Cast Iron (Nodular Cast Iron): GGG40, GGG45, GGG50, GGG60, GGG70, GGG80; EN-GJS-400-18, EN-GJS-40-15, EN-GJS-450-10, EN-GJS-500-7, EN-GJS-600-3, EN-GJS-700-2, EN- GJS-800-2; QT400-18, QT450-10, QT500-7, QT600-3, QT700-2, QT800-2; ASTM A536 Ductile Iron Grades 60-40-18, 65-45-12, 70-50-05, 80-60-03, 100-70-03, 120-90-02.
- • Intsimbi emhlophe, intsimbi edityanisiweyo yegraphite kunye nentsimbi ethambileyo.
- • Intsimbi yokuphosa eMalleable
- • Intsimbi yeCarbon, iAlloy Steel
- •Aluminiyamkunye neeAlloys zayo
- • Ii-alloys esekwe kwiBrass kunye neCopper
- • Intsimbi engatyiwayo / iDuplex yentsimbi engatyiwayo
- • Ezinye ii-alloys njengesicelo okanye ngokwe-ASTM, SAE, AISI, GOST, DIN, EN, ISO, kunye ne-GB.
IiDuctile Iron Sanding Castings
SiziHlola Njani iiNdawo zeSanti
I-Spectrometer yethu ihlola izinto zekhemikhali ezingama-20 kunye ne-metallurgical microscope ivelisa imifanekiso enesisombululo esiphezulu amaxesha angama-1,000 akhuliswe, kwaye imitha yethu yokucoceka imisela ubungakanani besuntswana kunye nobungakanani bokuqinisekisa ukuba izinto ziyahlangabezana okanye zigqithise umgangatho wamazwe ngamazwe. I-RMC isebenzisa ii-detectors ze-ultrasonic ukufumanisa iziphene, kwaye ibe noomatshini be-X-ray kunye ne-accelerators ezinokuskena ii-castings kunye ne-200 mm ubukhulu obukhulu bodonga.
I-RMC inoluhlu olupheleleyo lweukukwazi ukuhlolaekhaya, ezibandakanya:
-Uhlalutyo lwe-Spectrographic kunye nencwadana yobungakanani
- Uhlalutyo lwe-Metallographic
-Brinell, Rockwell kunye Vickers ukuhlolwa ubulukhuni
- Uhlalutyo lwepropathi yoomatshini
- Uvavanyo lwempembelelo yobushushu obuphantsi kunye nesiqhelo
- Ukuhlolwa kococeko
- Ukuhlolwa kwe-UT, MT kunye ne-RT
CMM
Amanyathelo eNkqubo yokuCasa isanti
1- Ukwenza Ipateni
Iipateni ezenziwe ngomthi, i-resin (iplastiki) okanye i-aluminiyam ingasetyenziselwa ukuvelisa ngexesha lokuphosa. Ngokubanzi, iindleko zeepateni ze-aluminium ziya kuba phezulu, kodwa yeyona nkqubo ifanelekileyo ukuba abathengi bafuna amawakaiicastingskunye nokunyamezelwa kwe-dimensional ephezulu kunye nomgangatho ongcono womphezulu.
2- Inkqubo yokubumba
Isanti ye-resin iya kuxutywa ngezixhobo zonyango lwesanti, emva koko idubule kwiibhokisi zesanti (iiflaski). Abasebenzi bokubumba baya kuqinisekisa ukuba isanti inokuzaliswa kuzo zonke izikhundla, kwaye yenza isanti ibe yomelele ngokusemandleni.
3- Ukuziqinisa kwi-Resin Sand Mold
Emva kokubunjwa ngabasebenzi, intlabathi isaxengaxenga. Emva koko, ukubunjwa kwesanti kuya kugqunywa luhlobo lotywala olusekelwe kwi-alcohol, emva kokutshisa, i-resin sand mold iya kuba yomelele kakhulu. Yiyo loo nto le nkqubo yokuphosa ibizwa ngokuba yinkqubo yokubumba eqinile, ebizwa ngokuba yi-self-hard-harding sand mold.
4- Ukunyibilika kunye nokugalela
Kanye njengenkqubo yokuphosa isanti, iziko lombane eliqhelekileyo lisetyenziselwa ukunyibilikisa iintsimbi zenkqubo yokugalela isanti.
5- Ukuqhunyiswa kweSanti, ukuCoca kunye nokuSila
Inkqubo yokudubula i-shot blasting kukususa isanti kunye ne-oxides, ngoko ke abasebenzi baya kunqumla iinkqubo ze-gating, kunye nokugaya izikhundla ze-gating kunye nemigca yokuhlukana. Ekugqibeleni, ukubunjwa okungaqhelekanga kuya kugqitywa. Ukuba iinkqubo zesibini ezifana noomatshini okanye unyango olungaphezulu ziyafuneka, ezi zinto zigqityiweyo ziya kusiwa kwiindibano zocweyo ezilandelayo.
Isanti Casting Foundry
I-Automatic Sand Molding Line
IntoniIziboneleloSithembele kwiSand Casting
Kwi-RMC, sisebenzisa izixhobo zobuchwephesha ukudibanisa imigca yemveliso ezenzekelayo. Sinemigca emibini yemveliso yokugalela isanti, umgca wokuphosa wesanti othe nkqo ozenzekelayo kunye nomgca wokuphosa wesanti othe tye. Ezi zixhobo zilungelelaniswe kakhulu zisinceda ukuba sivelise iiindawo zokuphosayomgangatho ophezulu kunye nomthamo omkhulu. Ezi zixhobo zinokuphosa izinto ezahlukeneyo ezinje ngentsimbi engwevu, ukuphosa intsimbi, intsimbi yekhabhoni,intsimbi yengxubevange, insimbi engenasici, i-aluminiyam kunye nobhedu.
Iworkshop yezixhobo
Iworkshop yezixhobo
Iipateni zoKwenza isanti
Ukwenziwa kweSanti
Umatshini wokubumba wesanti
Umatshini wokuBumba weSanti ozenzekelayo
Iworkshop yokwenza iSand Core
Full Automatic Sand Molding Line
Ngawaphi amashishini asebenza kwisanti yethu
Iindawo zokugalela isantiinokusebenza kumashishini amaninzi abandakanya iinxalenye ze-hydraulic cylinder, iinxalenye zemoto, iindawo zelori zorhwebo, oololiwe bakaloliwe, izinto zokusebenza, oomatshini bezolimo kunye netrektara,ivalve kunye neendawo zempompo...njl. Iicastings ikakhulu zisetyenziswa njengezindlu zebhokisi yegiya, indlu yempompo yoxinzelelo, iibhloko zenjini, iintloko ze-cylinder, ibhokisi yothumelo, isibiyeli, i-wheel hub, iirodi zokudibanisa, ii-manifolds ... njl.
Ukwenziwa kweSanti ngokweSiko esikwenzayo
Sisenokwenza Okungakumbi kwiSand Castings kunye nezinye
Yethuiinkonzozahlukahlukene kwaye zibanzi. Sinikezela ngenkonzo yokucebisa ngezinto eziphathekayo kunye nophuhliso, kunye neengcebiso ezivela kwiingcali zethu zobugcisa malunga noyilo kunye nokuphosa phantsi koncedo lwesoftware ye-3D CAD imizobo kunye nesoftware yokulinganisa. Ukususela ekuqaleni ukuya ekugqibeleni, sikugubungele onke amanyathelo endlela.
- Ukubunjwa kunye nokuBumba: Utyalo-mali lokuCasa, ukuKalwa kweSanti, ukuCalwa koMxhuzulane, ukuBumba iqokobhe, ukuBumba,Precision CNC Machiningkunye neMetal Fabrications.
- Unyango lobushushu:Ukucinywa, ukufudumeza, ukuQinisa, ukunyanzeliswa, ukunyanyiswa kweCarburization, ukuNitrotion
- Unyango lomphezulu:Anodizing, Zinc-plating, Poliseng, GeoMet, Zintek....etc
-Inkonzo yoVavanyo:Ukubunjwa kweMichiza, iiPropati zoomatshini, ukuHlolwa kweFluorescent okanye iMagnetic Penetration (FPI, MPI), X-rays, uvavanyo lwe-Ultrasonic
I-RMC inikezela ngoluhlu olupheleleyo lwezisombululo zokuphosa isanti. Ukuba ungathanda ukwazi ngakumbi malunga netekhnoloji yethu kunye nenkqubo yokuphosa isanti,Qhagamshelana nathinamhlanje.
