Isiko laseTshayina elilahlekileyo iimveliso zokuphosa amagwebu ngokwemizobo yakho kunye neemfuno.
Ukuphosa igwebu elilahlekileyo, elikwabizwa ngokuba yi-Lost Foam Casting (LFC) okanye i-Full Mold Casting, luhlobo lwe-Evaporative Pattern Casting (EPC) enenkqubo yokuphosa isanti eyomileyo. I-EPC ngamanye amaxesha inokuba mfutshane kwi-Expendable Pattern Casting kuba iipateni zogwebu ezilahlekileyo zingasetyenziswa kube kanye kuphela. Emva kokuba iipateni zamagwebu zigqitywe ngoomatshini abakhethekileyo, emva koko iipateni zeplastiki ezinogwebu zigqunywe nge-refractory coating ukuze zenze iqokobhe elomeleleyo lokumelana nentsimbi etyhidiweyo. Iipateni ze-foam ezinamaqokobhe zifakwa kwibhokisi yesanti, kwaye uyigcwalise ngesanti eyomileyo ejikelezileyo. Ngexesha lokuthululwa, isinyithi esinyibilikisiweyo esiphezulu sobushushu senza i-foam iphethini i-pyrolyzed kwaye "inyamalale" kwaye ibambe i-cavity yokuphuma yeepateni, kwaye ekugqibeleni i-castings efunwayo egqityiweyo ifunyenwe.
Amanyathelo okuphosa amagwebu alahlekileyo:
I-1- Sebenzisa i-foam molds ukuvelisa iipateni ze-foam kunye ne-gating systems
I-2- Bond iipateni kunye neembaleki ukwenza imodyuli ye-mold bundle
3- Dipha ipeyinti kwimodyuli
4- Yomisa ipeyinti
5- Beka imodyuli kwibhokisi yesanti kwaye uyigcwalise ngesanti eyomileyo
6- ngcangcazelisa ukubumba ukuze ugcwalise umngxuma ngesanti eyomileyo uze udibanise isanti ebumbayo
7- Ukugalela isinyithi esinyibilikisiweyo ukwenza umphunga we-foam kwaye wenze izinto ezifunwayo
8- Emva kokuba i-castings ipholile, coca ii-castings. Isanti eyomileyo inokuphinda isetyenziswe
Izinto eziluncedo zokuphosa ugwebu olulahlekileyo:
✔ Inkululeko enkulu yoyilo yolwakhiwo oluntsonkothileyo
✔ Akukho engile yokuyila efunekayo ukonga iindleko ezininzi.
✔ Iipateni ezidityanisiweyo zogwebu zinokudityaniswa kuthotho lweepateni zamagwebu.
✔ Ukusaswa kogwebu olulahlekileyo yinkqubo ekufutshane nenetha
✔ Ukuba bhetyebhetye okuphezulu ngamaxesha amafutshane okuseta
✔ Ubomi benkonzo yokubumba ye-EPS ende, kungoko kuthotywa iindleko zesixhobo
✔ Iindleko zeNdibano kunye nonyango ziyancitshiswa ngokushiywa kwenkqubo yonyango, iinxalenye zokufakela, ukudibanisa i-screw, njl.
✔ Ukwandiswa kobubanzi bezicelo
Iinyithi kunye ne-alloys zinokuphoswaInkqubo yokuphosa igwebu elilahlekileyo:
• I-ayini ye-Grey Cast, i-Ductile Cast iron
• Intsimbi yeCarbon: Ikhabhoni ephantsi, ikhabhoni ephakathi kunye nentsimbi yekhabhoni ephezulu
• I-Cast Steel Alloys: Insimbi ye-alloy ephantsi, intsimbi ephezulu ye-alloy, intsimbi ekhethekileyo ye-alloy
• I-aluminiyam kunye neengxube zazo
• IBras & Copper.
Imizi-mveliso ye-Foam elahlekileyo esetyenziselwe:
Njengoko kukhankanyiwe ngasentla, ukuphosa amagwebu elahlekileyo kulungele ngokukodwa ukuvelisa udonga olukhulu kunye nolungqingqwa. Bakhonza ubukhulu becala oomatshini abanzima abaneemfuno zesakhiwo esintsonkothileyo sezinto ezifunwayo.
Unyamezelo lokuphosa olufikelelwe yiNkqubo yokuphosa ugwebu olulahlekileyo:
Ngokuqhelekileyo, ukunyamezela ukuphosa kwe-foam castings elahlekileyo kungcono kunoukugalela isanti, kodwa kubi ngakumbi kunokusalwa ngundo lweqokobhe kunye neenkqubo zokuphosa ezingabhaki. Kwisiseko sethu, sinokufikelela kula mabakala alandelayo. Kodwa singathanda ukuthetha nawe ngeecastings ezithile kwaye emva koko sithathe isigqibo sokuba ngawaphi amanani esinokukubonelela ngawo.
✔ IBanga le-DCT ngokuphosa ugwebu olulahlekileyo: CTG9 ~ CTG13
✔ IBanga le-GCT ngokuphosa ugwebu olulahlekileyo: CTG5 ~ CTG8
Inkqubo yeMveliso | Umthamo woNyaka / iiToni | Izinto eziphambili | Ubunzima bokuphosa | |
Isanti yokuphosa | 6000 | Intsimbi engwevu, iDuctile Iron, iAluminium, iBrass | 0.3 kg ukuya kwi-200 kg | |
0.66 lbs ukuya 440 lbs | ||||
Ukuphosa amagwebu alahlekileyo | 4000 | I-iron engwevu, i-Ductile Iron, i-Steel Alloys | I-10 kg ukuya kwi-300 kg | |
I-22 lbs ukuya kwi-660 lbs | ||||
Ukulahlwa koTyalo-mali (Ukulahlwa kweWax elahlekileyo) | Ukuphoswa kweglasi yamanzi | 3000 | Intsimbi yeCarbon, iiAlloys zentsimbi, iStainless Steel, iBrass | 0.1 kg ukuya kwi-50 kg |
I-0.22 lbs ukuya kwi-110 lbs | ||||
I-Silica Sol Casting | 1000 | Intsimbi yeCarbon, iiAlloys zentsimbi, iStainless Steel, iBrass | 0.05 kg ukuya kwi-50 kg | |
0.11 lbs ukuya kwi-110 lbs |

Iinkonzo zasemva koMatshini

Iimveliso ze-Ductile Iron Machining
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I-alloy Steel elahlekileyo imveliso yokuphosa igwebu
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Ingxubevange yeAluminiyam iLast Foam Casting
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ICarbon Steel Lost Foam Casting
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Isiko leAluminiyam yeAluminiyam eLahlekileyo iMveliso yokuphosa ugwebu
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Inxalenye yentsimbi yesiko elahlekileyo yegwebu
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Intsimbi eNgwevu eLahlekileyo yegwebu lokuphosa iGearbox yeZindlu