Ductile Iron Sand Casting Inkampani evela eTshayina kunye OEM Custom kunyeIinkonzo zoMatshini ze-CNC.
Intsimbi yokuphosa yintsimbi ye-iron-carbon cast alloy kunye nezinye izinto ezenziwe ngokunyibilikisa i-iron yehagu, i-scrap, kunye nezinye izongezo. Ukwahlula kwintsimbi kunye nentsimbi, isinyithi esityhidiweyo sichazwa njenge-alloy cast kunye nomxholo wekhabhoni (min 2.03%) oqinisekisa ukuqina kwesigaba sokugqibela kunye nokuguqulwa kwe-eutectic.
Ngokuxhomekeke kwiinkcukacha zeekhemikhali, ii-ayini ezityhidiweyo zinokungafakwa okanye zifakwe alloyed. Uluhlu lweentsimbi ezidibeneyo lubanzi kakhulu, kwaye luqulethe ixabiso eliphezulu lamacandelo aqhelekileyo, njenge-silicon kunye ne-manganese, okanye izongezo ezikhethekileyo, njenge-nickel, i-chromium, i-aluminium, i-molybdenum, i-tungsten, ubhedu, i-vana-dium, i-titanium, kunye abanye. Ngokuqhelekileyo, intsimbi etyhidiweyo inokohlulwa ibe yintsimbi engwevu, intsimbi ye-ducitle (intsimbi ye-nodular), intsimbi emhlophe, intsimbi edityanisiweyo yegraphite kunye nentsimbi egayiweyo.
Inkqubo yokubumba iqokobheikwabizwa ngokuba yinkqubo yokugalela isanti yentlabathi eqatywe ngaphambili, ukubunjwa kweqokobhe elishushu okanye inkqubo yokugalela engundoqo. Izinto eziphambili zokubumba yintlabathi ye-phenolic resin efakwe ngaphambili, ebiza kakhulu kunesanti eluhlaza kunye ne-furan resin sand. Ngaphezu koko, le santi ayinakuphinda isetyenziswe.
Iindawo zokugalela intsimbi yokubumba iqokobhe zineendleko eziphezulu kunesanti. Nangona kunjalo, iiqokobhe lokubumba iindawo zokugalelazineenzuzo ezininzi ezifana nokunyamezelana okuqinileyo, umgangatho olungileyo womphezulu kunye neziphene ezincinci zokuphosa.
▶ Ukubumba iqokobhe iMathiriyeli ekrwada:
• I-Cast Carbon Steel: I-Low Carbon Steel, i-Medium Carbon Steel kunye ne-High Carbon Steel ukusuka kwi-AISI 1020 ukuya kwi-AISI 1060.
• I-Cast Steel Alloys: 20CrMnTi, 20SiMn, 30SiMn, 30CrMo, 35CrMo, 35SiMn, 35CrMnSi, 40Mn, 40Cr, 42Cr, 42CrMo...etc ngesicelo.
• I-Cast Stainless Steel: i-AISI 304, i-AISI 304L, i-AISI 316, i-AISI 316L kunye nenye ibakala lensimbi engenasici.
• I-Aluminiyam ye-Cast Alloys.
• IBras & Copper.
• Ezinye izinto kunye neMigangatho xa iceliwe
▶ Ubuchule bokuphosa iqokobhe:
• Ubungakanani obukhulu: 1,000 mm × 800 mm × 500 mm
• Ubunzima Uluhlu: 0.5 kg - 100 kg
• Umthamo woNyaka: iitoni ezingama-2,000
• Unyamezelo: Ngesicelo.
▶ Ukuhlola Izixhobo Zokubunjwa zeqokobhe elichanekileyo:
• Uhlalutyo lwe-Spectrographic kunye nencwadana yobungakanani
• Uhlalutyo lwe-metallographic
• Ukuhlolwa kokuqina kweBrinell, Rockwell kunye noVickers
• Uhlalutyo lwepropathi yoomatshini
• Uvavanyo lwefuthe lobushushu obuphantsi noluqhelekileyo
• Ukuhlolwa kococeko
• Ukuhlolwa kwe-UT, MT kunye neRT
▶ Iinkqubo Zokubunjwa kwe Shell:
✔ Ukwenza iipateni zesinyithi. Isanti ye-resin efakwe ngaphambili kufuneka ifudunyezwe kwiipateni, ngoko ke iipateni zetsimbi zizixhobo eziyimfuneko ukwenza i-shell molding castings.
✔ Ukwenza i-Sand Mold eqatywe kwangaphambili. Emva kokufaka iipateni zetsimbi kumatshini wokubumba, isanti ye-resin efakwe ngaphambili iya kudutshulwa kwiipatheni, kwaye emva kokufudumeza, i-resin yokugqoka iya kunyibilika, emva koko iimbumba zesanti zibe yigobolondo yesanti eqinile kunye neentsimbi.
✔ Ukunyibilikisa iCast Metal. Ukusebenzisa i-furnaces induction, izinto ziya kunyibilika zibe yi-liquid, emva koko ukubunjwa kweekhemikhali zesinyithi se-liquid kufuneka kuhlalutywe ukuze kuhambelane namanani afunekayo kunye neepesenti.
✔ Ukugalela isinyithi. Xa isinyithi esinyibilikisiweyo sihlangabezana neemfuno, ngoko ziya kugalelwa kwi-shell shell molds. Ngokusekwe kubalinganiswa abahlukeneyo boyilo lokubunjwa, ukubumba iqokobhe kuya kungcwatywa kwisanti eluhlaza okanye kuhlanganiswe ngamaleko.
✔ Ukudutyulwa kokuqhunyiswa, ukuSila kunye nokuCoca. Emva kokupholisa kunye nokuqiniswa kwee-castings, ukukhuphuka, amasango okanye isinyithi esongezelelweyo kufuneka sinqunywe kwaye sisuswe. Emva koko iintsimbi ziyakucocwa ngezixhobo zokukrola esantini okanye ngoomatshini abadubulayo. Emva kokugaya intloko yesango kunye nemigca yokuqhawula, iinxalenye ezigqityiweyo zokuphosa ziza kuza, zilindele iinkqubo ezingaphezulu xa zifuneka.
▶ Kutheni ukhetha i-RMC yeShell Mold Casting Components?
✔ Ukuchaneka kunye nokusetyenziswa kwezinto eziphezulu. Uya kufumana umnatha okanye iimveliso ezikufutshane ne-net-shape emva kokubunjwa kweqokobhe, ngokuxhomekeke kwiimfuno zabasebenzisi bokugqibela, akuyi kubakho okanye kuncinci kakhulu inkqubo yomatshini efunekayo.
✔ Ukusebenza ngcono komphezulu. Ngombulelo kwizinto ezintsha zobuchwephesha bokubumba, ukubunjwa kweqokobhe kunomphezulu ocolekileyo kunye nokuchaneka okuphezulu.
✔ Ukhetho olulungeleleneyo oluthelekisa nokugalelwa kwesanti kunye notyalo-mali. Ukubunjwa kweqokobhe kunomsebenzi ongcono kunye nomphezulu kunokuphosa kwesanti, ngelixa kuneendleko eziphantsi kakhulu kunokusasazwa kotyalo-mali oluchanekileyo.
