Grey Cast Iron Shell Casting Product

Inkcazelo emfutshane:

Imveliso yokuphosa intsimbi engwevu ngokwesiko ngokubunjwa kweqokobhe kunye nomatshini weCNC. Indawo yethu yokuphosa isanti inokuyila ukuhanjiswa ngokwesiko kweentlobo ngeentlobo zeentsimbi ngentsebenziswano nabathengi ukukhulisa iindleko zokuphosa ngokusebenzisa itekhnoloji yokuphosa efanelekileyo kunye nokuphuhlisa ezona zisombululo zobunjineli ngokubhekisele kwiimpawu zokusebenziseka kokugqibela.

Iintsimbi zokuphosa: Intsimbi eNgwevu, iGG20 / GG25, EN-GJL-200 / EN-GJL-250
Ukwenziwa koMveliso: I-Resin egqunywe i-Shell Mold Casting
Ubunzima: 18.50 kg

Izixhobo ezingundoqo:Isinyithi esineFrerous, iNtsimbi engeNyoni

Unyango loMphezulu:Ukudutyulwa kokudutyulwa, ukuDutyulwa kweSatin, iSatin, ukumenyezwa, ukupeyinta, iAnodizing, iZinc Plating nangokwesicelo xa kuyimfuneko.

Unyango loBubushushu:I-Anealing, Normalizing, Quenching, Tempering, Solid Solution okanye njengesicelo

CNC Machining :Ifumaneka ngoomatshini be-CNC kunye namaZiko oMatshini

Uvavanyo:Ukuhlolwa koMda, uBume beMichiza, iiPropati zoomatshini, i-NDT, uxinzelelo, ukulinganisa okumileyo, ukuBlancisa okuDynamic

Inkonzo yobuNjineli:OEM / ODM

Imigaqo yexabiso:FOB (FCA), CFR, CIF, DDU, DDP

Thumela i-imeyile kuthi

Iinkcukacha zeMveliso

Iithegi zeMveliso

Intsimbi yesiko engwevuiqokobhe ukungunda iimveliso yokuphosangeenkonzo zeCNC Machining, unyango lobushushu kunye nonyango lwangaphezulu.

Intsimbi engwevu, okanye intsimbi engwevu, luhlobo lwentsimbi etyhidiweyo ene-graphite microstructure. Ithiywe ngombala ongwevu wokuqhekeka owenzayo. Intsimbi yentsimbi engwevu isetyenziselwa izindlu apho ukuqina kwecandelo kubaluleke kakhulu kunamandla okuqina, njengeebhloko ze-cylinder injini yokutsha yangaphakathi, izindlu zempompo, imizimba yevalvu, iibhokisi zombane, iintsimbi zokubala kunye neentsimbi zokuhombisa. Intsimbi engwevu yentsimbi ehambisa ukushisa kunye nomthamo wentloko ethile idla ngokusetyenziswa ukwenza intsimbi yokupheka yentsimbi kunye nedisc brake rotors.

Ukubunjwa kweekhemikhali eziqhelekileyo ukufumana i-microstructure ye-graphic yi-2.5 ukuya kwi-4.0% yekhabhoni kunye ne-1 ukuya kwi-3% ye-silicon ngesisindo. Igraphite inokuthatha i-6 ukuya kwi-10% yomthamo wentsimbi engwevu. I-silicon ibalulekile ukwenza isinyithi esimpunga ngokuchasene nentsimbi emhlophe, kuba i-silicon yinto yokuzinzisa i-graphite kwi-iron cast, oku kuthetha ukuba inceda i-alloy ivelise i-graphite endaweni ye-carbides yensimbi; kwi-3% ye-silicon phantse akukho khabhoni ebanjwe kwimichiza edibeneyo kunye nentsimbi.

Igraphite ithatha imilo yeflake ene-dimensional ezintathu. Kwimilinganiselo emibini, njengoko ubuso obukhazimlisiweyo buza kubonakala phantsi kwe-microscope, iiflake zegraphite zibonakala njengemigca emihle. Iingcebiso zeeflakes zisebenza njengamanotshi asele ekhona; ngoko ke, ibhityile. Ubukho be graphite flakes benza i-Grey Iron ikwazi ukucatshukiswa lula njengoko zithanda ukuqhekeka ngokulula kwiiflake zegraphite. Intsimbi engwevu ikwanesakhono sokumanzisa kakuhle kakhulu kwaye yiyo loo nto isetyenziswa kakhulu njengesiseko sokunyuswa kwezixhobo zoomatshini.

IiPropati zeMechanical zeGrey Cast Iron
Into ngokwe-DIN EN 1561	Umlinganiselo	Iyunithi	EN-GJL-150	EN-GJL-200	EN-GJL-250	EN-GJL-300	EN-GJL-350
Into ngokwe-DIN EN 1561	Umlinganiselo	Iyunithi	EN-JL 1020	EN-JL 1030	EN-JL 1040	EN-JL 1050	EN-JL 1060
Tensile strength	Rm	IMPA	150-250	200-300	250-350	300-400	350-450
0.1% Amandla eSivuno	Rp0,1	IMPA	98-165	130-195	165-228	195-260	228-285
Amandla okwandisa	A	%	0,3 – 0,8	0,3 – 0,8	0,3 – 0,8	0,3 – 0,8	0,3 – 0,8
Amandla acinezelayo	σdB	MPa	600	720	840	960	1080
0,1% Amandla oxinzelelo	σd0,1	MPa	195	260	325	390	455
Amandla e-Flexural	σbB	MPa	250	290	340	390	490
Schuifspanning	σaB	MPa	170	230	290	345	400
Phungula ucinzelelo	TtB	MPa	170	230	290	345	400
Iimodyuli zokunwebeka	E	GPA	78 – 103	88 – 113	103 – 118	108 – 137	123 – 143
Inombolo yePoisson	v	-	0,26	0,26	0,26	0,26	0,26
Ukuqina kweBrinell		HB	160-190	180 – 220	190 – 230	200 - 240	210 – 250
I-Ductility	σbW	MPa	70	90	120	140	145
Uxinzelelo kunye nokutshintsha koxinzelelo	σzdW	MPa	40	50	60	75	85
Ukuqhawula Amandla	Klc	N/mm3/2	320	400	480	560	650
Ukuxinana		g/cm3	7,10	7,15	7,20	7,25	7,30

Ukubunjwa kweqokobheInkqubo ikwabizwa ngokuba yinkqubo yokugalela yentlabathi eqatywe ngaphambili, ukubunjwa kweqokobhe elishushu okanye inkqubo yokugalela engundoqo. Izinto eziphambili zokubumba yintlabathi ye-phenolic resin efakwe ngaphambili, ebiza kakhulu kunesanti eluhlaza kunye nesanti ye-furan resin. Ngaphezu koko, le santi ayinakuphinda isetyenziswe.

I-Furan resin self-ukuqina kwesanti inkqubo yokugalela (inkqubo ye-nobake) isebenzisa i-furan resin egqunywe isanti ukwenza i-mold yokuphosa. Emva kokuxuba isanti yoqobo (okanye isanti ebuyisiweyo), intlaka ye-furan elulwelo kunye ne-catalyst engamanzi ngokulinganayo, kwaye uyigcwalise kwibhokisi engundoqo (okanye kwibhokisi yesanti), kwaye emva koko uyiqinise ukuze iqine ibe ngumbumba okanye i-mold kwibhokisi engundoqo (okanye isanti. ibhokisi) kwiqondo lokushisa. Emva koko i-mold casting okanye i-casting core yaqulunqwa, ebizwa ngokuba yi-self-hardening ebandayo-ibhokisi yokubumba (i-core), okanye indlela yokuziqinisa (core).

Ngenxa yokuba umngundo wenziwe kwiqondo lobushushu begumbi kwaye akukho mfuneko yokufudumeza, ukuziqinisa kwesanti kukwabizwa ngokuba yinkqubo yokuphosa yokubhaka. Indlela yokuziqinisa inokwahlulwa ibe yi-acid-catalyzed furan resin kunye ne-phenolic resin sand self-harding method, i-urethane resin sand self-harding method kunye ne-phenolic monoester self-harding method.

Njengesanti ebopha ibhokisi ebandayo ezenza lukhuni, isanti ye-furan resin yeyona ntlabathi yokuqala kwaye ngoku isetyenziswa kakhulu kwisiseko saseTshayina. Isixa se-resin esongeziweyo kwisanti yokubumba ngokuqhelekileyo yi-0.7% ukuya kwi-1.0%, kwaye isixa se-resin eyongezelelweyo kwisanti engundoqo ngokubanzi yi-0.9% ukuya kwi-1.1%. Umxholo we-aldehyde yasimahla kwi-furan resin ungaphantsi kwe-0.3%, kwaye ezinye iifektri ziye zehla ukuya ngaphantsi kwe-0.1%. Kwiziseko zase-China, isanti ye-furan ye-resin yokuziqinisa ifikelele kwinqanaba lamazwe ngamazwe kungakhathaliseki ukuba yinkqubo yokuvelisa kunye nomgangatho womphezulu we-castings.

IBanga eliLilingana neGrey Cast Iron
AISI	I-W-stoff	I-DIN	BS	SS	UKUBALULEKILE	UNE / IHA	I-JIS	I-UNI
I-A48-20B	0.6010	GG-10	IBanga le-100	0110-00	-	-	FC 100	G 10
I-A48-25B	0.6015	GG-15	IBanga le-150	0115-00	Ft 15 D	FG 15	FC 150	G 15
I-A48-30B	0.6020	GG-20	IBanga lama-200	0120-00	Ft 20 D	FG 20	FC 200	G 20
I-A48-40B	0.6025	GG-25	IBanga lama-250	0125-00	Ft 25 D	FG 25	FC 250	G 25
I-A48-45B	0.6030	GG-30	Ibanga lama-300	0130-00	Ft 30 D	FG 30	FC 300	G 30
I-A48-50B	0.6035	GG-35	Ibanga lama-350	0135-00	Ft 35 D	FG 35	FC 350	G 35
I-A48-60B	0.6040	GG-40	IBanga lama-400	0140-00	Ft 40 D	-	FC 40	-
32510		GTS-35	B340/12	0815-00	MN 35-10	-	FCMW 330	-
A220-40010	0.8145	GTS-45	P440/7	0852-00	MN 450	-	FCMP 440/490	GMN 45
A220-50005	0.8155	GTS-55-04	P510/4	0854-00	MP 50-5	-	FCMP 490	GMN 55
A220-70003	0.8165	GTS-65-02	P570/3	0856-00	MN 650-3	-	FCMP 590	GMN 65
A220-70003	-	GTS-65	P570/3	0858	MN 60-3	-	FCMP 540	-
A220-80002	0.8170	GTS-70-02	P690/2	0862-00	MN 700-2	-	FCMP 690	GMN 70

I-Resin efakwe kwi-Sand Casting Metal kunye ne-alloys
Isinyithi kunye neeAlloys	IBanga elidumileyo
Grey Cast Intsimbi	GG10~GG40; GJL-100 ~ GJL-350;
Ductile (Nodular) Cast Intsimbi	GGG40 ~ GGG80; GJS-400-18, GJS-40-15, GJS-450-10, GJS-500-7, GJS-600-3, GJS-700-2, GJS-800-2
I-Austempered Ductile Iron (ADI)	EN-GJS-800-8, EN-GJS-1000-5, EN-GJS-1200-2
Intsimbi yeCarbon	C20, C25, C30, C45
Intsimbi yentsimbi	20Mn, 45Mn, ZG20Cr, 40Cr, 20Mn5, 16CrMo4, 42CrMo, 40CrV, 20CrNiMo, GCr15, 9Mn2V
Yenziwe ngentsimbi eshayinayo	I-Ferritic Stainless Steel, i-Martensitic Stainless Steel, i-Austenitic Stainless Steel, i-Precipitation Hardinless Steel, i-Duplex Stainless Steel
Iingxube zeAluminiyam	ASTM A356, ASTM A413, ASTM A360
Ubhedu / i-Alloys esekwe kwiCopper	C21000, C23000, C27000, C34500, C37710, C86500, C87600, C87400, C87800, C52100, C51100
Umgangatho: ASTM, SAE, AISI, GOST, DIN, EN, ISO, kunye ne-GB

Izinto eziluncedo zeFuran Resin Coated Sanding Self-harding Molding Casting:
I-1) Ukuphucula ukuchaneka kwe-dimensional of castings kunye noburhabaxa bomphezulu.
I-2) Ukuqina kwe-mold (core) isanti ayifuni ukomisa, enokugcina amandla, kunye neenkuni ezingabizi kakhulu okanye iibhokisi zeplastiki eziphambili kunye neetemplates nazo zingasetyenziswa.
I-3) Isanti yokubumba i-self-hardnening kulula ukuyidibanisa kunye nokudilika, kulula ukuyicoca ii-castings, kunye nesanti esidala sinokuphinda sisetyenziswe kwaye sisetyenziswe kwakhona, esinciphisa kakhulu ubuninzi bomsebenzi wokwenza i-core, imodeli, ukuwa kwesanti, ukucoca kunye nezinye izixhumanisi, kunye kulula ukuqonda umatshini okanye i-automation.
I-4) Ubuninzi beqhekeza le-resin esantini kuphela i-0.8% ~ 2.0%, kwaye ixabiso elibanzi lezinto eziluhlaza liphantsi.

Ngenxa yokuba indlela yokuzenza lukhuni ineenzuzo ezininzi ezichazwe ngasentla, indlela yokuziqinisa ayisetyenziselwanga kuphela ukwenza i-core, kodwa isetyenziselwa ukubumba ukubunjwa. Ilungele ngokukodwa isiqwenga esisodwa kunye nokuveliswa kwebhetshi encinci, kwaye inokuvelisa isinyithi esityhidiweyo, isinyithi esityhidiweyo kunye ne-non-ferrous alloy castings. Amanye amaziko aseTshayina atshintshe ngokupheleleyo abumba isanti eyomileyo yodongwe, imibumbo yesanti yesamente, kunye nenxalenye yokubumba yesanti yeglasi yamanzi.