I-Foam elahlekileyo i-Ductile Iron Product

I-Foam elahlekileyo yokuphosa iMveliso yeNtsimbi yeNsimbi eFakelweyo

Inkcazelo emfutshane:

Material: Ductile Cast Iron (Nodular Iron)

Inkqubo yokuvelisa: Ukulahlwa kwegwebu elilahlekileyo + CNC Machining

Isicelo: I-Cover Transmission Cover

Unyango lobushushu: Nomorlization

Ubunzima: 8.20 kg

I-China OEM i-ductile yesiko (i-nodualr) yentsimbi elahlekileyo yokuphosa isigqubuthelo sokudluliselwa kwentsimbi evela e-China yokugalela i-iron kunye neenkonzo ze-CNC machining, unyango lobushushu kunye nonyango lomphezulu.

Thumela i-imeyile kuthi

Iinkcukacha zeMveliso

Iithegi zeMveliso

I-Ductile cast cast iron casts eveliswa yinkqubo yokuphosa ugwebu elahlekileyo evela kwinkampani yaseChina.

Ukuphosa igwebu elilahlekileyo, elikwabizwa ngokuba yi-Lost Foam Casting (LFC) okanye i-Full Mold Casting, luhlobo lwe-Evaporative Pattern Casting (EPC) enenkqubo yokuphosa isanti eyomileyo. I-EPC ngamanye amaxesha inokuba mfutshane kwi-Expendable Pattern Casting kuba iipateni zogwebu ezilahlekileyo zingasetyenziswa kube kanye kuphela. Emva kokuba iipateni zamagwebu zigqitywe ngoomatshini abakhethekileyo, emva koko iipateni zeplastiki ezinogwebu zigqunywe nge-refractory coating ukuze zenze iqokobhe elomeleleyo lokumelana nentsimbi etyhidiweyo. Iipateni ze-foam ezinamaqokobhe zifakwa kwibhokisi yesanti, kwaye uyigcwalise ngesanti eyomileyo ejikelezileyo. Ngexesha lokuthululwa, isinyithi esinyibilikisiweyo esiphezulu sobushushu senza i-foam iphethini i-pyrolyzed kwaye "inyamalale" kwaye ibambe i-cavity yokuphuma yeepateni, kwaye ekugqibeleni i-castings efunwayo egqityiweyo ifunyenwe.

Inkqubo yokuSasa		Umthamo woNyaka / iiToni	Izinto eziphambili	Ubunzima bokuphosa	IBanga lokuNyamezelwa koMgangatho (ISO 8062)	Unyango lobushushu
Ukuphosa kweSanti eluhlaza		6000	Intsimbi yentsimbi engwevu, iNtsimbi yeDuctile Cast, iAl, iBrass, intsimbi yentsimbi, intsimbi engatyiwayo	0.3 kg ukuya kwi-200 kg	CT11~CT14	UkuQinisa, Ukucinywa, Ukufudumeza, Ukufakwa kwe-Anealing, iCarburization
I-Resin eqatywe ngeSanti yokuCasa (Ukuphosa kwiqokobhe)				0.66 lbs ukuya 440 lbs	CT8~CT12
Lost Wax Investment Casting	Ukuphoswa kweglasi yamanzi	3000	Intsimbi yeNtsimbi, iCarbon Steel, iAlloy Steel, iBrass, iAluminium, iDuplex Steel, iCast iron	0.1 kg ukuya kwi-50 kg	CT5~CT9
				I-0.22 lbs ukuya kwi-110 lbs
	I-Silica Sol Casting	1000		0.05 kg ukuya kwi-50 kg	CT4~CT6
				0.11 lbs ukuya kwi-110 lbs
Ukuphosa amagwebu alahlekileyo		4000	Intsimbi engwevu, iDuctile Iron, ialloyi, iCarbon Steel, iStainless Steel, iBrass, iAl	I-10 kg ukuya kwi-300 kg	CT8~CT12
				I-22 lbs ukuya kwi-660 lbs
Vacuum Casting		3000	Intsimbi engwevu, iDuctile Iron, iAlloy Steel, iCarbon Steel, iStainless Steel	I-10 kg ukuya kwi-300 kg	CT8~CT12
				I-22 lbs ukuya kwi-660 lbs
Uxinzelelo oluphezulu Die Casting		500	Iingxube zeAluminiyam, iZinc Alloys	0.1 kg ukuya kwi-50 kg	CT4~CT7
				I-0.22 lbs ukuya kwi-110 lbs

Amanyathelo okuphosa amagwebu alahlekileyo:
I-1- Sebenzisa i-foam molds ukuvelisa iipateni ze-foam kunye ne-gating systems
I-2- Bond iipateni kunye neembaleki ukwenza imodyuli ye-mold bundle
3- Dipha ipeyinti kwimodyuli
4- Yomisa ipeyinti
5- Beka imodyuli kwibhokisi yesanti kwaye uyigcwalise ngesanti eyomileyo
6- ngcangcazelisa ukubumba ukuze ugcwalise umngxuma ngesanti eyomileyo uze udibanise isanti ebumbayo
7- Ukugalela isinyithi esinyibilikisiweyo ukwenza umphunga we-foam kwaye wenze izinto ezifunwayo
8- Emva kokuba i-castings ipholile, coca ii-castings. Isanti eyomileyo inokuphinda isetyenziswe

Izinto ezilungileyo zeUkuphosa amagwebu alahlekileyo:
✔ Inkululeko enkulu yoyilo yolwakhiwo oluntsonkothileyo
✔ Akukho engile yokuyila efunekayo ukonga iindleko ezininzi.
✔ Iipateni ezidityanisiweyo zogwebu zinokudityaniswa kuthotho lweepateni zamagwebu.
✔ Ukusaswa kogwebu olulahlekileyo yinkqubo ekufutshane nenetha
✔ Ukuba bhetyebhetye okuphezulu ngamaxesha amafutshane okuseta
✔ Ubomi benkonzo yokubumba ye-EPS ende, kungoko kuthotywa iindleko zesixhobo
✔ Iindleko zeNdibano kunye nonyango ziyancitshiswa ngokushiywa kwenkqubo yonyango, iinxalenye zokufakela, ukudibanisa i-screw, njl.
✔ Ukwandiswa kobubanzi bezicelo

Umatshini we-CNC ubhekisa kwinkqubo yomatshini eqhutywa yiComputerized Numberical Control (CNC ngamafutshane). Incediswa yi-CNC ukufikelela ukuchaneka okuphezulu kunye nokuzinzileyo kunye neendleko eziphantsi zabasebenzi.Umatshiniyiyo nayiphi na inkqubo eyahluka-hlukeneyo apho iqhekeza lemathiriyeli ekrwada lisikwa libe kwimilo enqwenelekayo yokugqibela kunye nobukhulu ngenkqubo elawulwayo yokususwa kwezinto. Iinkqubo ezinomxholo oqhelekileyo, ukususwa kwezinto ezilawulwayo, namhlanje ziyaziwa ngokudibeneyo njengemveliso ekhuphayo, ngokwahlukileyo kwiinkqubo zokongezwa kwezinto ezilawulwayo, ezaziwa njengemveliso yokongeza.

Ngokuchanekileyo oko kuthetha ukuba inxalenye "elawulwayo" yenkcazo inokwahluka, kodwa isoloko ithetha ukusetyenziswa kwezixhobo zoomatshini (ukongeza nje izixhobo zamandla kunye nezixhobo zesandla). Le yinkqubo esetyenziselwa ukwenza iimveliso ezininzi zentsimbi, kodwa inokusetyenziswa kwizinto ezifana nemithi, iplastiki, i-ceramic, kunye ne-composites. I-CNC machining ibandakanya iinkqubo ezininzi ezahlukeneyo ezifana nokusila, ukujika, ukubethelwa kwentambo, ukugrumba, ukuhombisa, ukugaya ... njl.

Ekwabizwa ngokuba ngoomatshini bokuchaneka, umatshini we-CNC unokufikelela kukuchaneka okuphezulu kakhulu kunyamezelo lwe-geometical kunye nokunyamezelana komda. Ngoomatshini bethu be-CNC kunye namaZiko okuMachiza okuNxweme (HMC) kunye namaZiko oMatshini aNqobileyo (VMC), sinokuphantse sihlangabezane nawo onke amabakala akho afunekayo okunyamezela.

CNC Precision Machining Izakhono
Izibonelelo	Ubungakanani	Ubungakanani Uluhlu	Amandla oNyaka	Ukuchaneka ngokubanzi
Iziko loMatshini elithe nkqo (VMC)	48 iiseti	1500mm × 1000mm × 800mm	6000 tonn okanye 300000 amaqhekeza	±0.005
Iziko loMatshini elithe tye (VMC)	12 iiseti	1200mm × 800mm × 600mm	2000 iitoni okanye 100000 amaqhekeza	±0.005
Umatshini weCNC	60 iiseti	UMax ujika idia. φ600mm	Iitoni ezingama-5000 okanye iziqwenga ezingama-600000

Ezifumanekayo iFerrous Metal Materials forAmacandelo Machining Precision:
• I-Ayini yokuCasa kuquka i-iron engwevu kunye ne-ayini ye-ductile
• Intsimbi yeCarbon esuka kwintsimbi ephantsi yekhabhoni, intsimbi yekhabhoni ephakathi kunye nentsimbi yekhabhoni ephezulu.
• I-Steel Alloys ukusuka kumabanga asemgangathweni ukuya kumabanga akhethekileyo ngokwesicelo.
• I-aluminiyam kunye neengxube zazo
• Ubhedu kunye nobhedu
• IZinc kunye neealloyi zazo
• iStainless Steel, iDuplex, i-Corrosion-resistant Steel, i-High-temperature Steel.

Iiworkshop yomatshini echanekileyokwi-RMC ithatha inkathalo mhlawumbi elona nyathelo libalulekileyo kwikhonkco lonikezelo emva kokuphosa. Amaziko omatshini e-CNC akumgangatho othe nkqo kunye nothe tyaba kunye nabanye oomatshini be-CNC banokuqinisekisa ukuchaneka kokusaswa kunye nokuqinisekisa ukuba ii-castings ezenziwe ngomatshini zigqityiwe ngexesha. Bonke oomatshini balungelelaniswe kakuhle kwaye bathatyathelwa kwimveliso kwimveliso ephezulu esebenzayo kunye ne-odiyo elungileyo eneendleko. Ukuba kuyimfuneko, yonke imilinganiselo yomatshini inokulinganiswa yiCMM kwaye iingxelo ezinxulumeneyo zinokukhutshwa ngokweemfuno zomthengi.

Usetyenziso lwezethuCustom Castingkunye naMacandelo oMatshini:

1. Izahlulo zeMoto:I-Brake Disc, i-Connect Rod, i-Axle ye-Drive, i-Shaft ye-Drive, i-Arm yokulawula, i-Gearbox Housing, i-Gearbox Cover, i-Clutch Cover, i-Clutch Housing, i-Wheels, i-Filter Housing, i-CV Joint Housing, i-Hook yokutshixa.

2. Iindawo zelori: Iingalo ze-Rocker, i-Gearbox yoThutho, i-Axles ye-Drive, i-Gear Housing, i-Gear Cover, i-Towing Eye, i-Connect Rod, i-Engine Block, i-Engine Cover, i-Joint Bolt, i-Power Takeoff, i-Crankshaft, i-Camshaft, i-Oil Pan.

3. Amacandelo Hydraulic: Hydraulic Cylinder, Hydraulic Pump, Gerotor Housing, Vane, Bushing, Hydraulic Tank, Hydraulic Cylinder Head, Hydraulic Cylinder Triangle Bracket.

4. Oomatshini boLimo kunye naMacandelo eTrektara: Izindlu zeGear, i-Gear Cover, i-Connect Rod, i-Torque Rod, i-Block ye-injini, i-Engine Cover, i-Oil Pump Housing, i-Bracket, i-Hanger, i-Hook, i-Bracket.

5. Oololiwe bakaloliwe kunye neemoto zoThutho: I-Shock Absorber Housing, i-Shock Absorber Cover, i-Draft Gear Housing, i-Draft Gear Cover, i-Wedge kunye ne-Cone, ii-Wheels, ii-Systems ze-Brake, i-Handles, i-Guids.

6. Amacandelo oomatshini bokwakha: I-Gear, i-Bearing Seat, i-Gear Pump, i-Gearbox Housing, i-Gearbox Cover, i-Flange, i-Bushing, i-Boom Cylinder, i-Support Bracket, i-Hydraulic Tank, i-Bucket Teeth, ibhakethi.

7. Amacandelo eZixhobo zoLungiselelo: Amavili, iCaster, iBracket, Hydraulic Cylinder, Forklift Spare Parts, Lock Case,

8. I-Valve kunye neeMpampu zeNgxelo: Umzimba weValve (Izindlu), i-Butterfly Valve Disc, i-Ball Valve Housing, i-Flange, i-Connector, i-Camlock, i-Impeller evulekileyo, i-Impeller yokuvala, i-Pump Housing (umzimba), i-Pump Cover.