Ilori yokuphosa igwebu elahlekileyo Spare iNxalenye yeGrey Cast Iron

Ilori eLahlekileyo yokuphosa igwebu Spare Inxalenye yeGrey Cast Iron Umfanekiso obonakalayo

Inkcazelo emfutshane:

Material: Grey Cast Iron, EN-GJL-200, EN-GJL-250, GG20, GG25

Inkqubo yokuvelisa: Ukulahlwa kwegwebu elilahlekileyo + CNC Machining

Isicelo: INdawo yeLori yoMsebenzi oMnzi

Unyango loBubushushu: Ukufakwa kwe-Anealing + Nomorlization

Ubunzima: 18.20 kg

China OEM isiko elahlekileyo amagwebu ephosa umsebenzi enzima ilori spare inxalenye yentsimbi engwevu evela eTshayina yokuphosa Foundry ngeenkonzoCNC Machining, unyango lobushushu kunye nonyango lwangaphezulu.

Thumela i-imeyile kuthi

Iinkcukacha zeMveliso

Iithegi zeMveliso

Custom ezilahlekileyo ugwebu ekugibisela iilori iinxalenye spare ofintsimbi engwevungokwemizobo yakho kunye neemfuno (ukwakheka kweekhemikhali zemathiriyeli, iipropati ezifunekayo zoomatshini, ukunyamezela, unyango lobushushu kunye nonyango lomphezulu), esetyenziselwa umsebenzi onzima webhokisi yegiya yelori.

Ukuphosa igwebu elilahlekileyo, elikwabizwa ngokuba yi-Lost Foam Casting (LFC) okanye i-Full Mold Casting, luhlobo lwe-Evaporative Pattern Casting (EPC) enenkqubo yokuphosa isanti eyomileyo. I-EPC ngamanye amaxesha inokuba mfutshane kwi-Expendable Pattern Casting kuba iipateni zogwebu ezilahlekileyo zingasetyenziswa kube kanye kuphela. Emva kokuba iipateni zamagwebu zigqitywe ngoomatshini abakhethekileyo, emva koko iipateni zeplastiki ezinogwebu zigqunywe nge-refractory coating ukuze zenze iqokobhe elomeleleyo lokumelana nentsimbi etyhidiweyo. Iipateni ze-foam ezinamaqokobhe zifakwa kwibhokisi yesanti, kwaye uyigcwalise ngesanti eyomileyo ejikelezileyo. Ngexesha lokugalela, isinyithi esinyibilikisiweyo esinobushushu obuphezulu senza ukuba ipateni yegwebu ifakwe ipyrolyzed kwaye "inyamalale" kwaye ithathe indawo yokuphuma yeepateni, kwaye ekugqibeleniugqibile ukutya okufunayozifunyenwe.

Ukulahlwa kwegwebu elilahlekileyo vs Ukuphosa kweVacuum
Into	Ukuphosa amagwebu alahlekileyo	Vacuum Casting
IiCastings ezifanelekileyo	Iicastings ezincinci neziphakathi ezinemingxuma entsonkothileyo, efana nebhlokhi yenjini, isigqubuthelo senjini	Ukusaswa okuphakathi kunye nokukhulu okunemingxuma embalwa okanye engekhoyo, enje ngentsimbi yokubala izinto ezichasene nentsimbi, izindlu zentsimbi.
Iipateni kunye neePlates	Iipateni ze-foam ezenziwe ngokubumba	Itemplate enebhokisi yokufunxa
Ibhokisi yeSanti	Amacala asezantsi okanye amahlanu akhupha	Amacala amane akhuphe okanye ngombhobho wokukhupha
Ifilimu yePlastiki	Ikhava ephezulu ivalwe ngeefilimu zeplastiki	Onke amacala eziqingatha zombini zebhokisi yesanti atywinwe ngeefilimu zeplastiki
Izinto zokugquma	Ipeyinti esekwe emanzini kunye ne-coating engqindilili	Ipeyinti esekwe ngotywala kunye nokwaleka obhityileyo
ISanti yokuBumba	Isanti eyomileyo erhabaxa	Isanti eyomileyo entle
Ukubunjwa kweVibration	3D Ukungcangcazela	Ukungcangcazela okuthe nkqo okanye okuthe tye
Ukugalela	Ukugalelwa kakubi	Ukugalelwa kakubi
Inkqubo yeSanti	Ukuphelisa uxinzelelo olubi, jika ibhokisi ukuwisa isanti, kwaye isanti iphinde isetyenziswe kwakhona	Ukunciphisa uxinzelelo olubi, emva koko isanti eyomileyo iwela esikrinini, kwaye isanti iyaphinda isetyenziswe

Intsimbi yokuphosa yintsimbi ye-iron-carbon cast alloy kunye nezinye izinto ezenziwe ngokunyibilikisa i-iron yehagu, i-scrap, kunye nezinye izongezo. Ukwahlula kwintsimbi kunye nentsimbi, isinyithi esityhidiweyo sichazwa njenge-alloy cast kunye nomxholo wekhabhoni (min 2.03%) oqinisekisa ukuqina kwesigaba sokugqibela kunye nokuguqulwa kwe-eutectic. Ngokuxhomekeke kwiinkcukacha zeekhemikhali, ii-ayini ezityhidiweyo zinokungafakwa okanye zifakwe alloyed. Uluhlu lweentsimbi ezidibeneyo lubanzi kakhulu, kwaye luqulethe ixabiso eliphezulu lamacandelo aqhelekileyo, njenge-silicon kunye ne-manganese, okanye izongezo ezikhethekileyo, njenge-nickel, i-chromium, i-aluminium, i-molybdenum, i-tungsten, ubhedu, i-vana-dium, i-titanium, kunye abanye. Ngokuqhelekileyo, intsimbi etyhidiweyo inokohlulwa ibe yintsimbi engwevu, intsimbi ye-ducitle (intsimbi ye-nodular), intsimbi emhlophe, intsimbi edityanisiweyo yegraphite kunye nentsimbi egayiweyo.

Ilizwe	Umgangatho	Amabanga alinganayo eGrey Cast Iron
ISO	ISO 185	100	150	200	250	300	350	-
eTshayina	GB 9439	HT100	HT150	HT200	HT250	HT300	HT350	-
i-USA	I-ASTM A48	-	NO.20	NO.30	NO.35	NO.40	NO.50	NO.55
i-USA	I-ASTM A48	-	NO.25	NO.30	NO.35	NO.45	NO.50	NO.60
Jemani	DIN 1691	GG10	GG15	GG20	GG25	GG30	GG35	GG40
Ostriya	DIN 1691	GG10	GG15	GG20	GG25	GG30	GG35	GG40
YaseYurophu	EN 1561	EN-GJL-100	EN-GJL-150	EN-GJL-200	EN-GJL-250	EN-GJL-300	EN-GJL-350
Japhan	I-JIS G5501	FC100	FC150	FC200	FC250	FC300	FC350	-
ElamaTaliyane	I-UNI 5007	G10	G15	G20	G25	G30	G35	-
Fransi	NF A32-101	-	FGL150	FGL200	FGL250	FGL300	FGL350	FGL400
UK	BS 1452	100	150	200	250	300	350	-
Indiya	IS 210	-	FG150	FG200	FG260	FG300	FG350	FG400
Speyin	UNF	-	FG15	FG20	FG25	FG30	FG35	-
Bheljiyam	NBN 830-01	FGG10	FGG15	FGG20	FGG25	FGG30	FGG35	FGG40
Ostreliya	AS 1830	-	T150	T220	T260	T300	T350	T400
Swiden	I-SS 14 01	O110	O115	O120	O125	O130	O135	O140
Norowe	NS11 100	SJG100	SJG150	SJG200	SJG250	SJG300	SJG350	-
Min. Amandla Okuqina (Mpa)		100	150	200	250	300	350	-

Amanyathelo okuphosa amagwebu alahlekileyo:
I-1- Sebenzisa i-foam molds ukuvelisa iipateni ze-foam kunye ne-gating systems
I-2- Bond iipateni kunye neembaleki ukwenza imodyuli ye-mold bundle
3- Dipha ipeyinti kwimodyuli
4- Yomisa ipeyinti
5- Beka imodyuli kwibhokisi yesanti kwaye uyigcwalise ngesanti eyomileyo
6- ngcangcazelisa ukubumba ukuze ugcwalise umngxuma ngesanti eyomileyo uze udibanise isanti ebumbayo
7- Ukugalela isinyithi esinyibilikisiweyo ukwenza umphunga we-foam kwaye wenze izinto ezifunwayo
8- Emva kokuba i-castings ipholile, coca ii-castings. Isanti eyomileyo inokuphinda isetyenziswe

Izinto eziluncedo zokuphosa ugwebu olulahlekileyo:
✔ Inkululeko enkulu yoyilo yolwakhiwo oluntsonkothileyo
✔ Akukho engile yokuyila efunekayo ukonga iindleko ezininzi.
✔ Iipateni ezidityanisiweyo zogwebu zinokudityaniswa kuthotho lweepateni zamagwebu.
✔ Ukusaswa kogwebu olulahlekileyo yinkqubo ekufutshane nenetha
✔ Ukuba bhetyebhetye okuphezulu ngamaxesha amafutshane okuseta
✔ Ubomi benkonzo yokubumba ye-EPS ende, kungoko kuthotywa iindleko zesixhobo
✔ Iindleko zeNdibano kunye nonyango ziyancitshiswa ngokushiywa kwenkqubo yonyango, iinxalenye zokufakela, ukudibanisa i-screw, njl.
✔ Ukwandiswa kobubanzi bezicelo

Iinyithi kunye ne-alloys zinokuphoswaInkqubo yokuphosa igwebu elilahlekileyo:
• I-ayini ye-Grey Cast, i-Ductile Cast iron
• Intsimbi yeCarbon: Ikhabhoni ephantsi, ikhabhoni ephakathi kunye nentsimbi yekhabhoni ephezulu
• I-Cast Steel Alloys: Insimbi ye-alloy ephantsi, intsimbi ephezulu ye-alloy, intsimbi ekhethekileyo ye-alloy
• I-aluminiyam kunye neengxube zazo
• IBras & Copper.

Imizi-mveliso ye-Foam elahlekileyo esetyenziselwe:
Njengoko kukhankanyiwe ngasentla, ukuphosa amagwebu elahlekileyo kulungele ngokukodwa ukuvelisa udonga olukhulu kunye nolungqingqwa. Bakhonza ubukhulu becalaiilori, oololiwe bakaloliwe, oomatshini bokwakha kunye nabanye oomatshini abanzima abaneemfuno zesakhiwo esintsonkothileyo sezinto ezifunwayo.

Unyamezelo lokuphosa olufikelelwe yiNkqubo yokuphosa ugwebu olulahlekileyo:
Ngokuqhelekileyo, ukunyamezela ukuphosa kwe-foam castings elahlekileyo kungcono kunoukugalela isanti, kodwa kubi ngakumbi kunokusalwa ngundo lweqokobhe kunye neenkqubo zokuphosa ezingabhaki. Kwisiseko sethu, sinokufikelela kula mabakala alandelayo. Kodwa singathanda ukuthetha nawe ngeecastings ezithile kwaye emva koko sithathe isigqibo sokuba ngawaphi amanani esinokukubonelela ngawo.
✔ IBanga le-DCT ngokuphosa ugwebu olulahlekileyo: CTG9 ~ CTG13
✔ IBanga le-GCT ngokuphosa ugwebu olulahlekileyo: CTG5 ~ CTG8

Iinkonzo	Inkcazo
Iinkonzo zoNyango loMphezulu	I-Powder Coating, i-Anodization, i-Electrophotesis, i-Chrome Plating, i-Painting, i-Sand blasting, i-Nickel Plating, i-Zinc Plating, i-Blacking, i-Polishing, i-Bluing, i-Geormet, i-Zintek, njl.
Iinkonzo ze-CNC Precision Machining	Lathing, Milling, Turning, Honing, Drilling, Boring, Tapping, Wire Electrode Cutting, Grinding... etc.
Ukuhlolwa kunye noLawulo loMgangatho	I-Spectrum Analyzer, i-CMM, i-Hardness Tester, i-Tensile Strength Tester, i-Yild Strentgh Testor, i-Seal Pressure Tester, i-Carbon Sulfur Analyzer, i-Metallurgical Microscopy, i-Press Force Tester ... njl.

Inkqubo yeMveliso		Umthamo woNyaka / iiToni	Izinto eziphambili	Ubunzima bokuphosa
Isanti yokuphosa		6000	Intsimbi eNgwevu, Ductile Iron, Aluminium, Brass	0.3 kg ukuya kwi-200 kg
				0.66 lbs ukuya 440 lbs
Ukuphosa amagwebu alahlekileyo		4000	I-iron engwevu, i-Ductile Iron, i-Steel Alloys	I-10 kg ukuya kwi-300 kg
				I-22 lbs ukuya kwi-660 lbs
Ukulahlwa koTyalo-mali (Ukulahlwa kweWax elahlekileyo)	Ukuphoswa kweglasi yamanzi	3000	Intsimbi yeCarbon, iialloyi zentsimbi,Yenziwe ngentsimbi eshayinayo, Ubhedu	0.1 kg ukuya kwi-50 kg
				I-0.22 lbs ukuya kwi-110 lbs
	I-Silica Sol Casting	1000	Intsimbi yeCarbon, iiAlloys zentsimbi, iStainless Steel, iBrass	0.05 kg ukuya kwi-50 kg
				0.11 lbs ukuya kwi-110 lbs