Investment Casting Foundry | Isanti Casting Foundry evela China

Ukuphoswa kwentsimbi eNcinci, iziXhobo zentsimbi ezingwevu, iiDuctile zentsimbi

I-Shell Mold Casting ye-Ductile Cast Iron

Inkcazelo emfutshane:

OEM iqokobhe isiko ukugalela iimveliso ductile / Nodular / Spheroidal Graphite intsimbi cast kunye neenkonzo machining CNC. Indawo yethu yokubumba iqokobhe lokubumba isiseko sinokuyila ukuphoswa kwentsimbi yesiko le-nodular ngokusebenzisana nabathengi ukwandisa iindleko zokuphosa ngokufaka itekhnoloji efanelekileyo yokuphosa kunye nokuphuhlisa ezona zisombululo zobunjineli ngokubhekisele kwiimpawu zokusebenziseka kokugqibela.

 

Iintsimbi: I-Spheriodal ye-Graphite (SG) ye-Cast iron, i-Ductile Cast iron, i-Nodular Cast iron
Ukuvelisa: Shell Mold Casting + CNC Machining
Isicelo: Oololiwe bakaloliwe
Unyango loBubushushu: I-Anealing, i-Spheroidization (i-Nodularization)
Unyango loMphezulu: Ukudubula kwe-Shot + Electrophoresis
Ubunzima: 6.70 kg
Uvavanyo: I-CMM, iiMpahla zoomatshini, iiNtengo zeMichiza


Iinkcukacha zeMveliso

Iithegi zeMveliso

China OEM isiko spheroidal igraphite cast intsimbi inxalenye ngundo iqokobhe iimveliso ukugalela ngeCNC Machining, unyango lobushushu kunye nonyango lwangaphezulu.

 

Iipropati zoomatshini be-Ductile (I-Nodular) yentsimbi yokuCasa

Into ngokwe-DIN EN 1563 Iyunithi yokulinganisa EN-GJS-350-22-LT EN-GJS-400-18-LT EN-GJS-400-18 EN-GJS-500-7 EN-GJS-600-3 EN-GJS-700-2 EN-GJS-800-2
EN-JS 1015 EN-JS 1025 EN-JS 1020 EN-JS 1050 EN-JS 1060 EN-JS 1070 EN-JS 1080
Tensile strength Rm min.MPA 350 400 400 500 600 700 800
2% Amandla eZivuno Rp0.2 min.MPA 220 240 250 320 370 420 2) 480 2)
Ukwandisa A% 22,0 18,0 18,0 7,0 3,0 2,0 2,0
Ukuqina HB 110-150 120-160 140-190 170-220 200-250 230-280 250-330
Ulwakhiwo   ikakhulu i-ferritic ikakhulu i-ferritic ikakhulu i-ferritic ferritic + pearlite ferritic + pearlite ubukhulu becala pearlite yonke pearlite
Phungula ucinzelelo σaB MPa 315 360 360 450 540 630 720
Torsion TB MPa 315 360 360 450 540 630 720
Iimodyuli zokunwebeka E GPA 170 170 170 175 175 175 175
Inombolo yePoisson v - 0,280 0,280 0,280 0,280 0,280 0,280 0,280
Amandla acinezelayo σdB MPa - 700 700 800 870 1000 1150
Ukuqina kweFrature Klc MPa ·√m 31 30 30 25 20 15 14
Ukuxinana g/cm3 7,1 7,1 7,1 7,1 7,2 7,2 7,2

 

I-Ductile Iron EN-GJS-500 Ukufakwa

 

Ukubunjwa kweqokobheInkqubo ikwabizwa ngokuba yinkqubo yokugalela yentlabathi eqatywe ngaphambili, ukubunjwa kweqokobhe elishushu okanye inkqubo yokugalela engundoqo. Izinto eziphambili zokubumba yintlabathi ye-phenolic resin efakwe ngaphambili, ebiza kakhulu kunesanti eluhlaza kunye nesanti ye-furan resin. Ngaphezu koko, le santi ayinakuphinda isetyenziswe.

I-Furan resin self-ukuqina kwesanti inkqubo yokugalela (inkqubo ye-nobake) isebenzisa i-furan resin egqunywe isanti ukwenza i-mold yokuphosa. Emva kokuxuba isanti yoqobo (okanye isanti ebuyisiweyo), intlaka ye-furan elulwelo kunye ne-catalyst engamanzi ngokulinganayo, kwaye uyigcwalise kwibhokisi engundoqo (okanye kwibhokisi yesanti), kwaye emva koko uyiqinise ukuze iqine ibe ngumbumba okanye i-mold kwibhokisi engundoqo (okanye isanti. ibhokisi) kwiqondo lokushisa. Emva koko i-mold casting okanye i-casting core yaqulunqwa, ebizwa ngokuba yi-self-hardening ebandayo-ibhokisi yokubumba (i-core), okanye indlela yokuziqinisa (core).

Ngenxa yokuba umngundo wenziwe kwiqondo lobushushu begumbi kwaye akukho mfuneko yokufudumeza, ukuziqinisa kwesanti kukwabizwa ngokuba yinkqubo yokuphosa yokubhaka. Indlela yokuziqinisa inokwahlulwa ibe yi-acid-catalyzed furan resin kunye ne-phenolic resin sand self-harding method, i-urethane resin sand self-harding method kunye ne-phenolic monoester self-harding method.

Njengesanti ebopha ibhokisi ebandayo ezenza lukhuni, isanti ye-furan resin yeyona ntlabathi yokuqala kwaye ngoku isetyenziswa kakhulu kwisiseko saseTshayina. Isixa se-resin esongeziweyo kwisanti yokubumba ngokuqhelekileyo yi-0.7% ukuya kwi-1.0%, kwaye isixa se-resin eyongezelelweyo kwisanti engundoqo ngokubanzi yi-0.9% ukuya kwi-1.1%. Umxholo we-aldehyde yasimahla kwi-furan resin ungaphantsi kwe-0.3%, kwaye ezinye iifektri ziye zehla ukuya ngaphantsi kwe-0.1%. Kwiziseko zase-China, isanti ye-furan ye-resin yokuziqinisa ifikelele kwinqanaba lamazwe ngamazwe kungakhathaliseki ukuba yinkqubo yokuvelisa kunye nomgangatho womphezulu we-castings.

Ductile cast iron, ekwabizwa ngokuba yi-nodular cast iron, spheriodal graphite cast iron or just SG iron for short, imele iqela lentsimbi. I-nodular cast iron ifumana i-graphite ye-nodular ngokusebenzisa i-spheroidization kunye nonyango lwe-inoculation, oluphucula ngokufanelekileyo iimpawu ze-mechanical of iron cast, ngokukodwa i-plastiki kunye nokuqina, ukuze ufumane amandla aphezulu kune-carbon steel.

I-Ductile iron castings inomsebenzi ongcono wokufunxa ukothuka kunekhabhoni yentsimbi, ngelixa i-carbon steel castings inokuqina okungcono kakhulu. Kwaye ukuya kuthi ga kwinqanaba elithile, i-ductile iorn castings inokuba nemidlalo ethile yokumelana nokunxiba kunye nomhlwa. Ke i-ductile iron casting ingasetyenziselwa ezinye izindlu zempompo okanye iinkqubo zokubonelela ngamanzi. Nangona kunjalo, kusafuneka senze izilumkiso zokuzikhusela zinganxibi kunye nomhlwa.

I-Ductile iron ayiyona nto enye kodwa iyinxalenye yeqela lezinto ezinokuveliswa ukuba zibe noluhlu olubanzi lweepropati ngokulawulwa kwe-microstructure. Uphawu oluqhelekileyo lweli qela lezinto eziphathekayo yimilo yegraphite. Kwiintsimbi ze-ductile, i-graphite ikwimo ye-nodules kunokuba i-flakes njengoko i-iron engwevu. Imilo ebukhali yeeflakes zegraphite zenza amanqaku oxinzelelo ngaphakathi kwe-matrix yesinyithi kunye nokumila okungqukuva kwamaqhuqhuva angaphantsi kangako, ngaloo ndlela kuthintela ukudalwa kweentanda kunye nokubonelela nge-ductility eyandisiweyo enika i-alloy igama layo. Ngokuqhelekileyo, ukuba i-iron ductile inokuhlangabezana neemfuno zakho, i-iron ductile inokuba lukhetho lwakho lokuqala, endaweni ye-carbon steel for castings yakho.

IBanga leNodular ye-Ductile Cast Iron

 

I-Resin efakwe kwi-Sand Casting Metal kunye ne-alloys
Isinyithi kunye neeAlloys IBanga elidumileyo
Grey Cast Intsimbi GG10~GG40; GJL-100 ~ GJL-350;
Ductile (Nodular) Cast Intsimbi GGG40 ~ GGG80; GJS-400-18, GJS-40-15, GJS-450-10, GJS-500-7, GJS-600-3, GJS-700-2, GJS-800-2
I-Austempered Ductile Iron (ADI) EN-GJS-800-8, EN-GJS-1000-5, EN-GJS-1200-2
Intsimbi yeCarbon C20, C25, C30, C45
Intsimbi yentsimbi 20Mn, 45Mn, ZG20Cr, 40Cr, 20Mn5, 16CrMo4, 42CrMo,
40CrV, 20CrNiMo, GCr15, 9Mn2V
Yenziwe ngentsimbi eshayinayo I-Ferritic Stainless Steel, i-Martensitic Stainless Steel, i-Austenitic Stainless Steel, i-Precipitation Hardinless Steel, i-Duplex Stainless Steel
Iingxube zeAluminiyam ASTM A356, ASTM A413, ASTM A360
Ubhedu / i-Alloys esekwe kwiCopper C21000, C23000, C27000, C34500, C37710, C86500, C87600, C87400, C87800, C52100, C51100
Umgangatho: ASTM, SAE, AISI, GOST, DIN, EN, ISO, kunye ne-GB

 

Izinto eziluncedo zeFuran Resin Coated Sanding Self-harding Molding Casting:
I-1) Ukuphucula ukuchaneka kwe-dimensional of castings kunye noburhabaxa bomphezulu.
I-2) Ukuqina kwe-mold (core) isanti ayifuni ukomisa, enokugcina amandla, kunye neenkuni ezingabizi kakhulu okanye iibhokisi zeplastiki eziphambili kunye neetemplates nazo zingasetyenziswa.
I-3) Isanti yokubumba i-self-hardnening kulula ukuyidibanisa kunye nokudilika, kulula ukuyicoca ii-castings, kunye nesanti esidala sinokuphinda sisetyenziswe kwaye sisetyenziswe kwakhona, esinciphisa kakhulu ubuninzi bomsebenzi wokwenza i-core, imodeli, ukuwa kwesanti, ukucoca kunye nezinye izixhumanisi, kunye kulula ukuqonda umatshini okanye i-automation.
I-4) Ubuninzi beqhekeza le-resin esantini kuphela i-0.8% ~ 2.0%, kwaye ixabiso elibanzi lezinto eziluhlaza liphantsi.

Ngenxa yokuba indlela yokuzenza lukhuni ineenzuzo ezininzi ezichazwe ngasentla, indlela yokuziqinisa ayisetyenziselwanga kuphela ukwenza i-core, kodwa isetyenziselwa ukubumba ukubunjwa. Ilungele ngokukodwa isiqwenga esisodwa kunye nokuveliswa kwebhetshi encinci, kwaye inokuvelisa isinyithi esityhidiweyo, isinyithi esityhidiweyo kunye ne-non-ferrous alloy castings. Amanye amaziko aseTshayina atshintshe ngokupheleleyo abumba isanti eyomileyo yodongwe, imibumbo yesanti yesamente, kunye nenxalenye yokubumba yesanti yeglasi yamanzi.

Resin Coated Sandla Shell Casting Factory

Amacandelo e-Ductile Iron GGG50
isiko iqokobhe imveliso ukubunjwa ngundo

Iinxalenye ze-Iron Ductile Cast

iimveliso zokuphosa isinyithi se-ductile

IiDuctile Iron Castings


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