Vacuum casting steel idrafti yendlu yezixhobo zeenqwelo zempahla ezinomatshini we-CNC kunye neenkonzo ezenziwe nge-tairlor. Cast ingxubevange yentsimbi v inkqubo castings kuthetha iindawo zokugalela eziveliswe yiinkqubo yokukhupha ivacuumngezinto ezenziwe ngentsimbi yentsimbi.I-Chromium-molybdenum cast steel isetyenziswa ngokubanzi kumashishini aneempawu eziphezulu zoomatshini. Ukongezwa kwe-molybdenum kwintsimbi ye-chromium kunokunyusa amandla e-castings yensimbi ngaphandle kokuba nefuthe elibalulekileyo kwimpembelelo yokuqina kwentsimbi. Intsimbi yeChromium-molybdenum inokusebenza kakuhle kakhulu kobushushu obuphezulu kunye nokumelana nokunyuka. Emva kokucima kunye nokutshisa okanye ukunyangwa kobushushu obuqhelekileyo, i-chromium-molybdenum cast steel inokufumana iimpawu ezibalaseleyo zoomatshini. I-Molybdenum inokuphucula ukuqina kwentsimbi kunye nokunciphisa ukuvutha komsindo wentsimbi. I-Chromium-molybdenum cast steel isetyenziselwa ukubunjwa kwamacandelo amakhulu kunye neentsimbi zentsimbi ezifuna ukuqina okunzulu.
I-vacuum molding casting, ikwabizwa ngokuba yindlela yokubumba uxinzelelo olubi, indlela yokubumba i-vacuum, okanye inkqubo ye-V ngokufutshane. Olu luhlobo olutsha lwendlela yokwenza umfuziselo womzimba. Indlela yokubumba ingcinezelo engalunganga isebenzisa umahluko woxinzelelo phakathi kwangaphakathi nangaphandle kwesikhunta ukuqinisa amasuntswana esanti eyomileyo kunye nekhululekileyo kunye ukuze ufumane isikhunta esinemilo ethile efunwayo kunye namandla athile.
Ukukhutshwa kwe-vacuum kuvumela ukuveliswa kweebhetshi ezincinci zokubumba umgangatho ophezulu kuluhlu lwee-polyurethane resins eziphindaphinda ukusebenza kweeplastiki zobunjineli ngaphandle kweendleko eziphezulu zezixhobo ezinzima ezinxulumene nokubunjwa kwenaliti. Inkqubo iqala ngokwenza isikhunta ngokufaka imodeli eyinkosi kwirabha ye-silicone yolwelo enamacala amabini. Ivacuum isetyenziswa ukususa nawuphi na umoya ovalelekileyo, emva koko inyangelwe kwi-oveni. Iimodeli ezibalaseleyo zinokuvela kwinani letekhnoloji yoshicilelo lwe-3D kubandakanya i-stereolithography. Emva kokuba i-silicone iphilisiwe, i-mold iyasikwa ivuleke ukuze yenze umgca wokuqhawula, imodeli yenkosi iyasuswa eshiya umgodi wokubumba uphindaphinda ngokugqibeleleyo imodeli yenkosi. Ukwenza inxalenye, amacandelo e-mold abuyiselwa kunye, akhuselekile, ashushu ngaphambili kwaye afakwe kwigumbi le-vacuum casting system. I-resin ezimbini okanye ezintathu ze-resin zilinganisiwe, i-pigment yongezwa ukuba ifunwa kwaye iindawo ze-resin zifakwe kwi-mixer ezenzekelayo ye-vacuum casting system. Ngeli xesha, inkqubo yokulahla i-vacuum ithatha inkqubo yokuxuba amacandelo e-resin kunye ne-vacuum cast imodeli. Emva kokuba oku kugqityiwe ukuphosa kuyaphiliswa. Emva kokunyanga, amacandelo okubumba anokwahlulwa kwaye inxalenye isuswe. Konke okuseleyo kungenxa kaYehovaiindawo zokuphosaukuba ilungiswe kwaye igqitywe njengoko kufuneka.
| Ukulahlwa kwegwebu elilahlekileyo vs Ukuphosa kweVacuum | ||
| Into | Ukuphosa amagwebu alahlekileyo | Vacuum Casting |
| IiCastings ezifanelekileyo | Iicastings ezincinci neziphakathi ezinemingxuma entsonkothileyo, efana nebhlokhi yenjini, isigqubuthelo senjini | Ukusaswa okuphakathi kunye nokukhulu okunemingxuma embalwa okanye engekhoyo, enje ngentsimbi yokubala izinto ezichasene nentsimbi, izindlu zentsimbi. |
| Iipateni kunye neePlates | Iipateni ze-foam ezenziwe ngokubumba | Itemplate enebhokisi yokufunxa |
| Ibhokisi yeSanti | Amacala asezantsi okanye amahlanu akhupha | Amacala amane akhuphe okanye ngombhobho wokukhupha |
| Ifilimu yePlastiki | Ikhava ephezulu ivalwe ngeefilimu zeplastiki | Onke amacala eziqingatha zombini zebhokisi yesanti atywinwe ngeefilimu zeplastiki |
| Izinto zokugquma | Ipeyinti esekwe emanzini kunye ne-coating engqindilili | Ipeyinti esekwe ngotywala kunye nokwaleka obhityileyo |
| ISanti yokuBumba | Isanti eyomileyo erhabaxa | Isanti eyomileyo entle |
| Ukubunjwa kweVibration | 3D Ukungcangcazela | Ukungcangcazela okuthe nkqo okanye okuthe tye |
| Ukugalela | Ukugalelwa kakubi | Ukugalelwa kakubi |
| Inkqubo yeSanti | Ukuphelisa uxinzelelo olubi, jika ibhokisi ukuwisa isanti, kwaye isanti iphinde isetyenziswe kwakhona | Ukunciphisa uxinzelelo olubi, emva koko isanti eyomileyo iwela esikrinini, kwaye isanti iyaphinda isetyenziswe |
▶ Izixhobo zokuphosa:
•Intsimbi yeCarbon: Intsimbi yeCarbon ephantsi, i-Medium Carbon Steel kunye ne-High Carbon Steel ukusuka kwi-AISI 1020 ukuya kwi-AISI 1060.
•Cast Steel Alloys: ZG20SiMn, ZG30SiMn, ZG30CrMo, ZG35CrMo, ZG35SiMn, ZG35CrMnSi, ZG40Mn, ZG40Cr, ZG42Cr, ZG42CrMo...etc ngokwesicelo.
•Yenziwe ngentsimbi eshayinayo: AISI 304, AISI 304L, AISI 316, AISI 316L kunye nelinye ibakala lensimbi engenasici.
•Ubhedu & Ubhedu.
• Ezinye izinto kunye neMigangatho xa iceliwe
▶ V Inkqubo yokuSasa amandla:
• Ubungakanani obukhulu: 1,000 mm × 800 mm × 500 mm
• Ubunzima Uluhlu: 0.5 kg - 100 kg
• Umthamo woNyaka: iitoni ezingama-2,000
• Unyamezelo: Ngesicelo.
▶ UkuhlolaI-V-Process Casting Components:
• Uhlalutyo lwe-Spectrographic kunye nencwadana yobungakanani
• Uhlalutyo lwe-metallographic
• Ukuhlolwa kokuqina kweBrinell, Rockwell kunye noVickers
• Uhlalutyo lwepropathi yoomatshini
• Uvavanyo lwefuthe lobushushu obuphantsi noluqhelekileyo
• Ukuhlolwa kococeko
• Ukuhlolwa kwe-UT, MT kunye neRT
▶ Iinkqubo zokukhupha iVacuum:
• Ipateni igqunywe ngokuqinileyo ngephepha elicekethekileyo leplastiki.
• I-flask ibekwe phezu kwepateni egqunyiweyo kwaye izaliswe yisanti eyomileyo ngaphandle kokubopha.
• Iflak yesibini ke ibekwe phezu kwesanti, kwaye ivacuum itsala isanti ukuze ipateni iqine kwaye irhoxiswe. Zombini iziqingatha zokubumba zenziwe kwaye zidityaniswe ngolu hlobo.
• Ngexesha lokugalelwa, ukungunda kuhlala phantsi kwevacuum kodwa umngxuma wokugalela awubikho.
• Xa intsimbi yomelele, ivacuum iyacinywa kwaye isanti iyawa, kukhuphe isamente.
• Ukubumba ivacuum kuvelisa icast eneenkcukacha ezikumgangatho ophezulu kunye nokuchaneka komda.
• Ifaneleke ngokukodwa iicastcasts ezinkulu, ezisicaba.
▶ Inkqubo yasemva kokuSasa
• Ukukhupha imali kunye nokuCoca
• Ukudutyulwa kokudutyulwa / ukukrolwa kwesanti
• Ukunyangwa koBushushu: Ukulungiswa, ukuCima, ukufudumala, i-Carburization, i-Nitriding
• Unyango lwe-Surface: Passivation, Andonizing, Electroplating, Hot Zinc Plating, Zinc Plating, Nickel Plating, Polishing, Electro-Polishing, Painting, GeoMet, Zintec.
•Umatshini: Ukujika, Ukugaya, ukuLahla, Ukugrumba, ukuHola, ukuSila.
▶ Kutheni ukhetha i-RMC ye-V (iVacuum) Inkqubo yokuCasa izinto?
• Ukufunyanwa lula kwesanti kuba izibophelelo azisetyenziswa
• Isanti ayifuni ukulungiswa kwakhona koomatshini.
• Ukungena komoya okulungileyo ngenxa yokuba akukho manzi axutywa nesanti, ngoko ke ukuphosa iziphene kuncinane.
• Ifaneleke ngakumbi kwiicastings zesikali esikhulu
• Amaxabiso asebenzayo, ngakumbi kwiicastings ezinkulu.
